At Anping Hongke Wire Mesh Machinery Factory, we specialize in providing cutting-edge machinery for the production of high-quality fiberglass mosquito nets. Our comprehensive production line includes the fiberglass yarn coating machine, warping machine, weaving machine, shaping machine, and mesh quality inspection machine. These advanced solutions are designed to meet the rigorous demands of modern textile manufacturing, ensuring precision, efficiency, and durability in every product.
Understanding the Fiberglass Mosquito Net Production Line
The fiberglass mosquito net production line is a sophisticated system that combines multiple machines to transform raw glass fiber yarn into durable, high-performance mosquito nets. This process involves several critical stages, including coating, warping, weaving, shaping, and quality inspection. Each machine in the line is engineered to optimize production efficiency while maintaining the highest standards of quality.
Fiberglass Yarn PVC Coating Machine
The fiberglass yarn PVC coating machine plays a pivotal role in enhancing the mechanical properties of glass fiber yarn. By applying a PVC resin coating, this machine significantly improves the tensile strength, flexural strength, and surface finish of the yarn. The process involves passing the yarn through four grinding tools and subjecting it to two heating cycles to ensure uniform coating and optimal adhesion.
The coating machine measures 26 meters in length, 2 meters in height, and 1.8 meters in width, with a power consumption of 18 kilowatts. It can produce up to 800 kilograms of coated yarn per day, making it an essential component for high-volume production. The single-spindle winding machine, equipped with 40 spindles, ensures efficient and user-friendly operation.
Warping Machine: Precision in Yarn Arrangement
The warping machine is responsible for preparing the warp yarn for the weaving process. It ensures that the glass fiber yarn is uniformly wound onto the warp shaft according to specific tension and arrangement requirements. This machine is available in three main models: 260, 280, and 320, each tailored to different production needs.
The 260-type warping machine has a machine size of 4.2 meters in length, 1.75 meters in width, and 1.25 meters in height. It operates with a power consumption of 15 kilowatts and weighs 2 tons (excluding the yarn rack). Key features include a 63-kilogram magnetic powder brake, photoelectric protection, and infrared stop mechanisms, ensuring high stability and automation. The machine can achieve a winding speed of 800-1,200 meters per hour, making it ideal for large-scale production.
| Technical Parameter | Details |
|---|---|
| Machine Size | L4.2m * W1.75M * H1.25m |
| Power | 15 KW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters per hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
Weaving Machine: Crafting Precision Mesh
The weaving machine is the core of the production line, responsible for interlacing the warp and weft yarns to create the mesh structure of the mosquito net. The Hongke weaving machine has been upgraded to produce flat mesh surfaces with clear textures, square meshes, and high production efficiency. The 260-type model is a popular choice, featuring a 45-kilogram magnetic powder clutch and Tiger King electric control system.
The 260-type weaving machine has a machine size of 4.2 meters in length, 1.8 meters in width, and 1.45 meters in height. It operates with a power consumption of 1.5 kilowatts and weighs 1.8 tons. The machine can achieve a weaving speed of 135-165 times per minute, ensuring rapid and efficient production. The electronic warp sending and winding system allows for customizable configurations, enhancing flexibility in manufacturing.
| Technical Parameter | Details |
|---|---|
| Machine Size | L4.2m * W1.8M * H1.45m |
| Power | 1.5 KW |
| Weight | 1.8 tons |
| Speed | 135-165 times per minute |
Shaping Machine: Enhancing Mesh Strength and Aesthetics
The shaping machine is used to finalize the mesh structure by subjecting the woven fabric to high-temperature treatment. This process bonds the warp and weft yarns together, enhancing the strength, aesthetics, and flatness of the mesh surface. The main model features electric heating, with a length of 320 meters, a width of 32 meters, and a height of 4.5 meters. It consumes 220 kilowatts of power and utilizes four ovens for magnetic powder winding, achieving a production rate of 2,000-2,200 meters per hour.
Mesh Quality Inspection Machine: Ensuring Precision and Consistency
The mesh quality inspection machine is designed to monitor and control the dimensions and density of the finished mesh. It features a 2-meter width, an electric power of 2.2 kilowatts, and an external size of 3,100 x 920 x 1,550 mm. With a gross weight of 500 kilograms, this machine can support up to eight weaving machines, ensuring consistent quality across all production batches.
Key Advantages of Anping Hongke's Fiberglass Mosquito Net Machines
Our machines are engineered to deliver exceptional performance and reliability, offering the following advantages:
- High Efficiency: Advanced automation and optimized design ensure rapid production cycles and high output rates.
- Superior Quality: Precision engineering and rigorous quality control processes guarantee consistent, high-performance mosquito nets.
- Customization: Flexible configurations allow for tailored solutions to meet specific production requirements.
- Durability: Robust construction and high-quality materials ensure long-term reliability and minimal maintenance.
- Energy Efficiency: Optimized power consumption reduces operational costs while maintaining high productivity.
Applications of Fiberglass Mosquito Nets
Fiberglass mosquito nets are widely used in residential, commercial, and industrial settings. Their lightweight, durable, and UV-resistant properties make them ideal for:
- Window Screens: Providing effective pest control while maintaining airflow and visibility.
- Doors and Ventilation Systems: Ensuring protection against insects without compromising ventilation.
- Greenhouses and Agricultural Facilities: Protecting crops from pests while allowing sunlight and air circulation.
- Industrial Enclosures: Safeguarding equipment and machinery from dust and insects.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in 2005, Anping Hongke Wire Mesh Machinery Factory has established itself as a leading manufacturer of textile machinery in China. With over 15 years of experience, we specialize in the design, development, and production of high-quality machinery for the fiberglass mesh and mosquito net industry. Our commitment to innovation, quality, and customer satisfaction has earned us a reputation for excellence in the global market.
Our products are exported to numerous countries, including the United States, Europe, and Southeast Asia, where they are trusted by manufacturers for their reliability and performance. We continuously invest in research and development to stay at the forefront of technological advancements, ensuring that our customers benefit from the latest innovations in textile machinery.
Conclusion: Elevating Textile Manufacturing with Advanced Technology
The fiberglass mosquito net machine production line from Anping Hongke Wire Mesh Machinery Factory represents the pinnacle of industrial textile manufacturing. By integrating advanced machinery, precision engineering, and innovative technology, we provide solutions that enhance productivity, quality, and efficiency in every stage of production. Whether you are a small-scale manufacturer or a large industrial enterprise, our machines offer the perfect balance of performance and reliability to meet your needs.
For more information about our products and services, visit our official website or contact us directly to discuss your specific requirements.
References
For additional information on industry standards and technological advancements in textile manufacturing, refer to the National Institute of Standards and Technology (NIST). NIST provides critical research and guidelines that support innovation and quality in manufacturing processes.
Source: https://www.nist.gov
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