The Fiberglass Mosquito Net Machine represents a cutting-edge solution for producing durable, high-quality window screens and mesh products. Designed by Anping Hongke Wire Mesh Machinery Factory, this comprehensive production line integrates multiple specialized machines, including the fiberglass yarn coating machine, warping machine, weaving machine, shaping machine, and mesh quality inspection machine. These systems work in harmony to create mesh products with exceptional strength, precision, and aesthetic appeal. Whether for residential or industrial applications, this technology ensures efficient, scalable manufacturing that meets modern standards.
Key Components and Functional Overview
The Fiberglass Mosquito Net Machine is a multi-stage production system that transforms raw glass fiber yarn into finished mesh products. Each component plays a critical role in ensuring the final product's quality and performance. Below is a detailed breakdown of the core machines:
Fiberglass Yarn PVC Coating Machine
The fiberglass yarn coating machine is the first step in the process, where glass fiber yarn is coated with PVC resin. This coating enhances the yarn's tensile strength, flexural strength, and surface finish, making it ideal for window screen applications. The machine features a 26-meter-long system with a power consumption of 18 kW, capable of producing up to 800 kg of coated yarn per day (28-30 threads). The process involves four grinding tools and two heating stages to ensure uniform coating and optimal material properties.
Warping Machine
The warping machine is responsible for preparing the warp yarn by winding it onto a warp shaft in a precise arrangement. This ensures even tension and alignment, which are critical for the weaving process. The 260-type model, for example, has a machine size of 4.2m x 1.75m x 1.25m, weighs 2 tons (excluding the yarn rack), and operates at 15 kW. Key features include a 63 kg magnetic powder brake, photoelectric protection, and an infrared stop mechanism. The machine can achieve winding speeds of 800-1,200 meters per hour, making it highly efficient for large-scale production.
Weaving Machine
The weaving machine transforms the prepared warp and weft yarns into a mesh structure. The 260-type model, for instance, has a machine size of 4.2m x 1.8m x 1.45m, weighs 1.8 tons, and operates at 1.5 kW. It features a 45 kg magnetic powder clutch and an upgraded control system that allows for electronic warp sending and winding. The machine can produce 135-165 cycles per minute, ensuring high output while maintaining the mesh's square structure and clarity. This machine is essential for creating the intricate patterns required for mosquito nets and window screens.
Shaping Machine
The shaping machine is used to bond the warp and weft yarns together through high-temperature processing. This step enhances the mesh's strength, durability, and flatness. The main model is electrically heated, measuring 320 meters long, 32 meters wide, and 4.5 meters high. With a power consumption of 220 kW, it uses four ovens for magnetic powder winding, achieving a production rate of 2,000-2,200 meters per hour. This machine ensures the final product meets stringent quality standards for both functionality and appearance.
Mesh Quality Inspection Machine
The mesh quality inspection machine ensures that the final product meets specifications. It monitors the mesh's length, density, and overall quality. With a width of 2 meters, an electric power of 2.2 kW, and an external size of 3,100 x 920 x 1,550 mm, this machine can support up to eight weaving machines. Its gross weight is 500 kg, making it a compact yet powerful tool for quality control. This step is critical for maintaining consistency and reliability in the production process.
Technical Specifications Table
| Machine Type | Dimensions | Power | Weight | Speed | Main Features |
|---|---|---|---|---|---|
| Fiberglass Yarn Coating Machine | 26m x 2m x 1.8m | 18 kW | Not specified | 800 kg/day (28-30 threads) | PVC coating, 4 grinding tools, 2 heating stages |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons (excluding yarn rack) | 800-1,200 m/h | Magnetic powder brake, photoelectric protection, infrared stop |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min | 45 kg magnetic powder clutch, electronic warp control |
| Shaping Machine | 320m x 32m x 4.5m | 220 kW | Not specified | 2,000-2,200 m/h | Electric heating, 4 ovens, magnetic powder winding |
| Mesh Quality Inspection Machine | 3,100 x 920 x 1,550 mm | 2.2 kW | 500 kg | Not specified | Length/density monitoring, supports 8 weaving machines |
Advantages and Applications
The Fiberglass Mosquito Net Machine offers numerous advantages, including high automation, precision, and efficiency. Its industrial weaving machine ensures uniform warp tension, while the fiberglass mesh machine produces square, clear textures. These features make the system ideal for applications such as:
- Residential and commercial window screens
- Folding window screens for energy efficiency
- Industrial mesh for filtration and protection
- Customized mesh products for specialized markets
The machine's ability to handle multiple thread counts (e.g., 14 x 17, 16 x 18, 20 x 20) ensures versatility in meeting diverse customer needs. Additionally, the mosquito net making machine is designed for 24/7 operation, making it suitable for large-scale manufacturing.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial mesh production equipment, specializing in fiberglass and wire mesh solutions. With years of expertise in the field, the company has established itself as a trusted name in the industry. Their mosquito net weaving machine and related systems are renowned for their reliability, durability, and advanced technology. The company's commitment to innovation and quality ensures that their products meet global standards.
Industry Standards and Compliance
The Fiberglass Mosquito Net Machine aligns with industry standards for precision and safety. According to the National Institute of Standards and Technology (NIST), rigorous measurement and testing protocols are essential for ensuring the quality of industrial equipment. The machines produced by Anping Hongke adhere to these principles, as highlighted in NIST's research on manufacturing standards and metrology. This alignment ensures that the final products are not only functional but also meet the highest levels of performance and safety.
Reference: National Institute of Standards and Technology (NIST)
Conclusion
The Fiberglass Mosquito Net Machine is a comprehensive solution for producing high-quality mesh products. Its advanced technology, efficiency, and versatility make it a valuable asset for manufacturers in various industries. By integrating the latest innovations in coating, weaving, and quality control, Anping Hongke Wire Mesh Machinery Factory continues to set new benchmarks in the field. For businesses seeking reliable, scalable, and high-performance mesh production systems, this machine is an excellent choice.
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