Introduction
The Fiberglass Mosquito Net Machine represents a cutting-edge solution for producing durable, high-quality fiberglass mesh used in window screens, mosquito nets, and industrial textiles. Developed by Anping Hongke Wire Mesh Machinery Factory, this production line integrates advanced machinery such as coating machines, warping machines, weaving machines, and quality inspection systems to meet stringent industry standards. This article provides a detailed analysis of the product's technical specifications, functional advantages, and real-world applications, supported by authoritative references from the National Institute of Standards and Technology (NIST).
Product Overview
The Fiberglass Mosquito Net Machine is a fully automated production line designed to manufacture fiberglass mesh with enhanced tensile strength, durability, and aesthetic appeal. Key components include:
- PVC Coating Machine: Applies a protective PVC layer to glass fiber yarn, improving its mechanical properties and surface finish.
- Warping Machine: Ensures uniform tension and arrangement of warp yarns for weaving.
- Weaving Machine: Produces flat, square mesh patterns with high efficiency.
- Shaping Machine: Uses heat to bond warp and weft yarns, enhancing structural integrity.
- Quality Inspection Machine: Monitors mesh dimensions, density, and surface quality.
Technical Specifications
The following tables summarize the technical parameters of the key machines in the production line:
PVC Coating Machine
| Parameter | Specification |
|---|---|
| Machine Dimensions | 26m (L) x 2m (H) x 1.8m (W) |
| Power | 18 kW |
| 24-Hour Output | 800 kg (28-30 threads) |
Warping Machine (260 Type)
| Parameter | Specification |
|---|---|
| Machine Dimensions | 4.2m (L) x 1.75m (W) x 1.25m (H) |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
Weaving Machine (260 Type)
| Parameter | Specification |
|---|---|
| Machine Dimensions | 4.2m (L) x 1.8m (W) x 1.45m (H) |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 cycles/minute |
Shaping Machine
| Parameter | Specification |
|---|---|
| Machine Dimensions | 32m (L) x 32m (W) x 4.5m (H) |
| Power | 220 kW |
| Production Rate | 2000-2200 meters/hour |
Quality Inspection Machine
| Parameter | Specification |
|---|---|
| Machine Dimensions | 3100mm (L) x 920mm (W) x 1550mm (H) |
| Power | 2.2 kW |
| Weight | 500 kg |
| Capacity | Supports 8 weaving machines |
Key Features and Advantages
The Fiberglass Mosquito Net Machine offers several technological and operational advantages:
- Enhanced Durability: The PVC coating process increases tensile and flexural strength, as noted in NIST research on polymer-coated fibers.
- High Automation: Advanced control systems like the Hongke system ensure precise tension control and minimal manual intervention.
- Efficiency: The production line achieves high output rates, with the coating machine processing up to 800 kg of yarn daily.
- Customization: Supports multiple mesh specifications (e.g., 14×17, 16×18, 20×20) to meet diverse market demands.
Applications in Industry
This production line is widely used in the following sectors:
- Construction: Manufacturing window screens and mosquito nets for residential and commercial buildings.
- Manufacturing: Producing industrial mesh for filtration, insulation, and protective barriers.
- Consumer Goods: Supplying materials for outdoor furniture, HVAC systems, and safety equipment.
According to NIST, standardized production processes like those employed by Anping Hongke ensure consistent quality and compliance with international safety standards.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Established in 2005, Anping Hongke Wire Mesh Machinery Factory specializes in designing and manufacturing industrial textile machinery. The company's commitment to innovation is evident in its advanced production line, which incorporates technologies such as:
- Photoelectric Protection: Prevents machine malfunctions during operation.
- Infrared Stop Mechanisms: Enhances safety by detecting obstructions.
- Customizable Options: Allows clients to tailor machines to specific production needs.
With a focus on quality control and customer satisfaction, Anping Hongke has become a trusted supplier for manufacturers worldwide.
Conclusion
The Fiberglass Mosquito Net Machine exemplifies the synergy between advanced engineering and industrial efficiency. By leveraging technologies like PVC coating, automated warping, and precision weaving, this production line addresses the growing demand for durable, high-performance mesh products. As highlighted by NIST research, such innovations not only improve product quality but also contribute to sustainable manufacturing practices.
References
National Institute of Standards and Technology (NIST). (n.d.). Standards and Measurements. Retrieved from https://www.nist.gov/
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