Producing high-quality fiberglass mosquito nets requires advanced machinery that ensures precision, durability, and efficiency. The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory is a comprehensive solution designed to streamline the entire production process. This article delves into the key features, technical specifications, and applications of this cutting-edge equipment, supported by insights from authoritative sources like the National Institute of Standards and Technology (NIST).
Overview of the Fiberglass Mosquito Net Production Line
The Fiberglass Mosquito Net Machine is part of a complete production line that includes critical components such as the PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. Each device plays a vital role in transforming raw fiberglass yarn into finished mosquito nets with exceptional strength and aesthetic appeal.
According to the National Institute of Standards and Technology (NIST), precision manufacturing is essential for ensuring product reliability and performance. The Fiberglass Mosquito Net Machine aligns with these principles by integrating advanced technologies to maintain consistent quality throughout the production process.
Key Components of the Production Line
1. Fiberglass Yarn PVC Coating Machine
The PVC Coating Machine is designed to enhance the mechanical properties of fiberglass yarn. By applying a layer of PVC resin, this machine improves tensile strength, flexural strength, and surface finish, ensuring the yarn meets the rigorous demands of window screen production. The machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power rating of 18 kilowatts. It can produce 800 kilograms of coated yarn per day, accommodating 28-30 threads.
This process is critical for applications where durability is paramount, such as in residential and commercial window screens. The coating not only increases strength but also enhances the yarn's resistance to environmental factors, as highlighted in NIST's research on material durability.
2. Warping Machine
The Warping Machine ensures uniform tension and arrangement of fiberglass yarn on the warp shaft, providing a stable base for weaving. Available in models such as the 260, 280, and 320 types, this machine features a magnetic powder brake (63 kg), photoelectric protection, and an infrared stop system. Its technical parameters include a machine size of 4.2m x 1.75m x 1.25m, a power consumption of 15 kW, and a winding speed of 800-1200 meters per hour.
| Technical Parameter | Details |
|---|---|
| Machine Size | 4.2m x 1.75m x 1.25m |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
The high automation and stability of the Warping Machine reduce human error and increase production efficiency, making it ideal for large-scale manufacturing. NIST's studies on industrial automation underscore the importance of such technologies in modern production environments.
3. Weaving Machine
The Weaving Machine transforms the warped yarn into a mesh structure. Equipped with a 45 kg magnetic powder clutch and Tiger King electric control system, this machine produces flat, square meshes with high precision. The 260-type model has a machine size of 4.2m x 1.8m x 1.45m, consumes 1.5 kW of power, and operates at a speed of 135-165 cycles per minute.
The machine's advanced control system allows for electronic warp sending and winding, ensuring consistent mesh quality. This aligns with NIST's emphasis on precision engineering to meet industry standards.
4. Shaping Machine
The Shaping Machine uses high-temperature treatment to bond the warp and weft yarns, enhancing the mesh's strength and flatness. With a length of 320 meters, a width of 32 meters, and a height of 4.5 meters, this machine operates at 220 kW and can produce 2000-2200 meters of mesh per hour. It features four ovens for magnetic powder winding, ensuring even heat distribution.
5. Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine ensures that the final product meets quality standards. It can monitor mesh length and density, with an electric power of 2.2 kW and an external size of 3100 x 920 x 1550 mm. This device supports up to eight weaving machines, making it a critical component for quality control in large-scale operations.
Technical Specifications Table
| Machine Type | Dimensions | Power | Weight | Speed/Output |
|---|---|---|---|---|
| PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/day (28-30 threads) |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/hour |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min |
| Shaping Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/hour |
| Mesh Quality Inspection Machine | 3100 x 920 x 1550 mm | 2.2 kW | 500 kg | Supports 8 weaving machines |
Applications and Industry Impact
The Fiberglass Mosquito Net Machine is widely used in the production of window screens, insect barriers, and industrial mesh. Its ability to produce high-strength, durable mesh makes it suitable for both residential and commercial applications. The machine's efficiency and precision also cater to industries requiring large-scale production, such as construction and manufacturing.
According to NIST's research on industrial standards, the integration of automated machinery like the Fiberglass Mosquito Net Machine is crucial for maintaining product consistency and meeting regulatory requirements. This technology not only reduces labor costs but also minimizes waste, contributing to sustainable manufacturing practices.
About Anping Hongke Wire Mesh Machinery Factory
Founded in 2005, Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of fiberglass mesh production equipment. Located in Anping County, Hebei Province, the company specializes in developing innovative solutions for the wire mesh and textile industries. With a focus on quality and customer satisfaction, Anping Hongke has established a reputation for delivering reliable, high-performance machinery.
As a key player in the industry, the company's products are exported to over 50 countries, serving clients in North America, Europe, and Asia. Their commitment to research and development ensures that their machines incorporate the latest advancements in automation and material science.
Conclusion
The Fiberglass Mosquito Net Machine represents a significant advancement in the production of durable, high-quality window screens. By combining cutting-edge technology with user-friendly design, Anping Hongke Wire Mesh Machinery Factory offers a comprehensive solution that meets the demands of modern manufacturing. From the PVC Coating Machine to the Mesh Quality Inspection Machine, each component plays a vital role in ensuring the final product's excellence.
For more information about the Fiberglass Mosquito Net Machine and other products, visit Anping Hongke Wire Mesh Machinery Factory's official website.
References
National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/
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