At Anping Hongke Wire Mesh Machinery Factory, we specialize in providing advanced machinery solutions for the production of high-quality fiberglass mosquito nets. Our comprehensive production line includes the Fiberglass Mosquito Net Machine, which integrates cutting-edge technology to ensure durability, efficiency, and precision in manufacturing. This article delves into the technical specifications, applications, and advantages of our machinery, highlighting its role in modern industrial production.
Product Overview
The Fiberglass Mosquito Net Machine is a state-of-the-art system designed to streamline the production of fiberglass window screens and mosquito nets. It encompasses multiple stages, including yarn coating, warping, weaving, shaping, and quality inspection. Each component of the machine is engineered to meet rigorous industry standards, ensuring consistent output and optimal performance.
Key Components and Technical Specifications
1. Fiberglass Yarn PVC Coating Machine
The Fiberglass Yarn PVC Coating Machine is a critical component of the production line. It applies a PVC resin coating to glass fiber yarn, enhancing its tensile strength, flexural strength, and surface finish. The machine features a 26-meter-long frame, 2 meters in height, and 1.8 meters in length, with a power consumption of 18 kilowatts. It can produce 800 kilograms of coated yarn daily (28-30 threads), ensuring high throughput for industrial-scale operations.
Technical Parameters:
- Machine Dimensions: 26m (L) × 2m (H) × 1.8m (L)
- Power: 18 kW
- Daily Output: 800 kg (28-30 threads)
2. Warping Machine
The warping machine is responsible for evenly winding fiberglass yarn onto a warp shaft, ensuring consistent tension and arrangement for subsequent weaving processes. It comes in models such as the 260, 280, and 320 types. The 260 model, for instance, measures 4.2m × 1.75m × 1.25m, consumes 15 kW of power, and weighs 2 tons (excluding the yarn rack). Key advantages include high stability, automation, and uniform warp tension, making it ideal for large-scale production.
Technical Parameters for 260 Type:
| Parameter | Details |
|---|---|
| Machine Size | 4.2m × 1.75m × 1.25m |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
3. Weaving Machine
The weaving machine produces invisible window screens by interlacing warp and weft yarns. The 260 model, for example, features a 4.2m × 1.8m × 1.45m frame, consumes 1.5 kW of power, and weighs 1.8 tons. It operates at a speed of 135-165 times per minute, ensuring high production efficiency. The machine’s advanced control system allows for electronic warp sending and winding, enhancing precision and reducing manual intervention.
Technical Parameters for 260 Type:
| Parameter | Details |
|---|---|
| Machine Size | 4.2m × 1.8m × 1.45m |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 times/minute |
4. Coating Machine
The coating machine is used to shape the finished window screen through high-temperature processing, bonding the warp and weft yarns to enhance strength, aesthetics, and mesh flatness. The main model features electric heating, a 320-meter-long frame, and a production rate of 2000-2200 meters/hour. It includes four ovens for magnetic powder winding, ensuring even heat distribution and consistent quality.
5. Mesh Quality Inspection Machine
This machine monitors the length and density of the mesh, ensuring compliance with industry standards. It has a width of 2 meters, consumes 2.2 kW of power, and can support up to eight weaving machines simultaneously. Its compact design and high capacity make it an essential tool for quality control in production lines.
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the production of fiberglass window screens, fiberglass folding window screens, and mosquito nets. The machine’s ability to produce meshes with specifications such as 14×17, 16×18, and 20×20 makes it suitable for both residential and commercial applications. Its integration with NIST standards (as referenced in NIST research) ensures compliance with rigorous quality and safety requirements.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, our company has been a leader in the production of industrial weaving and coating machinery for over two decades. With a focus on innovation and quality, we provide tailored solutions to meet the evolving needs of the manufacturing sector. Our machines are designed to withstand demanding environments while delivering exceptional performance and reliability.
Advantages of the Fiberglass Mosquito Net Machine
- High Efficiency: The machine’s advanced automation and high-speed operations ensure maximum productivity.
- Consistent Quality: Precision engineering guarantees uniform mesh patterns and durable finishes.
- Cost-Effective: Reduced manual labor and energy consumption lower operational costs.
- Scalability: The system can be expanded to accommodate growing production demands.
Conclusion
The Fiberglass Mosquito Net Machine by Anping Hongke Wire Mesh Machinery Factory represents a significant advancement in industrial mosquito net production. By combining cutting-edge technology with rigorous quality standards, our machinery ensures the creation of durable, aesthetically pleasing, and high-performance mosquito nets. Whether for residential or commercial use, our solutions are designed to meet the highest industry benchmarks.
References
National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov/. This source provides foundational standards and research relevant to materials manufacturing, including fiberglass.
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