The Fiberglass Mosquito Net Machine represents a cutting-edge solution for manufacturers seeking to produce high-quality fiberglass window screens and mosquito nets. Developed by Anping Hongke Wire Mesh Machinery Factory, this comprehensive production line integrates advanced machinery to ensure durability, precision, and efficiency. From coating glass fiber yarn to shaping the final mesh, each component is engineered to meet rigorous industrial standards. Below, we explore the functionalities, technical specifications, applications, and the company’s commitment to innovation.
Core Components of the Fiberglass Mosquito Net Production Line
1. Fiberglass Yarn PVC Coating Machine
The Fiberglass Yarn PVC Coating Machine is the first critical step in the production process. This machine applies a PVC resin coating to glass fiber yarn, enhancing its tensile and flexural strength while achieving a smooth, glossy surface. The process involves passing the yarn through four grinding tools and subjecting it to two heating cycles to ensure optimal adhesion and quality. With a 26-meter length, 2-meter height, and 1.8-meter width, the machine operates at 18 kW, producing up to 800 kg of coated yarn per 24 hours (28-30 threads). This step is essential for meeting the demanding requirements of fiberglass window yarn production.
2. Warping Machine
The Warping Machine ensures uniform winding of glass fiber yarn onto the warp shaft. Available in models such as 260, 280, and 320, this machine arranges yarn according to specific tension and order requirements, providing a consistent warp for the weaving process. Key technical parameters include a 4.2m x 1.75m x 1.25m size, 15 kW power, 2-ton weight (excluding the yarn rack), and a winding speed of 800-1200 meters per hour. Advanced features like a 63 kg magnetic powder brake, photoelectric protection, and infrared stop mechanisms ensure high stability and automation. The machine’s design guarantees even warp tension, critical for seamless weaving.
3. Weaving Machine
The Weaving Machine transforms warp and weft yarns into invisible window screens. Equipped with upgraded technology, this machine produces flat, square mesh with clear textures and high efficiency. The 260-type model, for instance, features a 45 kg magnetic powder clutch and Tiger King electric control system, allowing for optional electronic warp sending and winding. Its dimensions (4.2m x 1.8m x 1.45m), 1.5 kW power, and 1.8-ton weight enable a weaving speed of 135-165 times per minute. This machine is pivotal in achieving the structural integrity and aesthetic appeal of the final product.
4. Coating Machine
The Coating Machine is responsible for shaping the finished mesh through high-temperature bonding. This process enhances the strength, aesthetics, and flatness of the mesh surface. The electric heating model spans 320 meters in length, 32 meters in width, and 4.5 meters in height, with a power consumption of 220 kW. Equipped with four ovens for magnetic powder winding, it achieves a production rate of 2000-2200 meters per hour. This step ensures the final product meets stringent durability and visual standards.
5. Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine monitors critical parameters such as length and density. With a width of 2 meters, 2.2 kW power, and a gross weight of 500 kg, this device supports up to eight weaving machines. Its external dimensions (3100x920x1550 mm) and capacity ensure efficient quality control, aligning with industry standards for precision and reliability.
Technical Specifications Table
| Machine | Dimensions | Power | Weight | Speed | Key Features |
|---|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/24h | PVC coating, 2 heating cycles |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/h | Magnetic powder brake, photoelectric protection |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min | Magnetic powder clutch, electronic control |
| Coating Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/h | High-temperature shaping, 4 ovens |
| Mesh Quality Inspection Machine | 3100x920x1550 mm | 2.2 kW | 500 kg | N/A | Length/density monitoring, 8-machine capacity |
Applications and Industry Impact
The Fiberglass Mosquito Net Machine is widely used in the production of fiberglass window screens and mosquito nets, which are essential for residential and commercial buildings. These products offer superior durability, resistance to UV degradation, and pest control. The production line’s efficiency and precision make it ideal for manufacturers aiming to meet global standards, as highlighted by NIST (National Institute of Standards and Technology), which emphasizes the importance of standardized manufacturing processes for industrial reliability.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Based in Anping County, Hebei Province, Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial weaving and coating equipment. With over a decade of experience, the company specializes in producing fiberglass mesh machines and mosquito net making machines. Their commitment to innovation and quality is reflected in the advanced technology and robust design of their products, which cater to both domestic and international markets.
Conclusion
The Fiberglass Mosquito Net Machine by Anping Hongke Wire Mesh Machinery Factory is a testament to the synergy of engineering excellence and industrial innovation. By integrating advanced machinery and adhering to rigorous standards, this production line ensures the creation of high-quality, durable mosquito nets and window screens. As noted by NIST, such technological advancements are pivotal in driving efficiency and reliability in manufacturing sectors worldwide.
References
National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov.
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