The Fiberglass Mosquito Net Machine is a cutting-edge production system designed to manufacture high-quality fiberglass window screens. Developed by Anping Hongke Wire Mesh Machinery Factory, this machine integrates multiple stages—coating, warping, weaving, shaping, and quality inspection—to deliver robust, aesthetically pleasing mosquito nets. This article delves into the product’s functionality, technical specifications, applications, and the company’s expertise, while adhering to Google’s (Expertise, Experience, Authoritativeness, Trustworthiness) principles.
Product Overview
The Fiberglass Mosquito Net Machine is a comprehensive production line that transforms raw fiberglass yarn into durable window screens. It comprises five key components: the PVC Coating Machine, Warping Machine, Weaving Machine, Coating Machine, and Mesh Quality Inspection Machine. Each stage is engineered to optimize efficiency, precision, and output, ensuring the final product meets stringent industry standards.
Functional Breakdown of Key Components
PVC Coating Machine
The PVC Coating Machine is the first critical step in the production process. It applies a PVC resin coating to glass fiber yarn, enhancing its tensile strength, flexural strength, and surface finish. This machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power consumption of 18 kW. It can produce 800 kg of coated yarn daily, accommodating 28–30 threads. The yarn undergoes two rounds of heating and is processed through four grinding tools to ensure uniformity and compliance with window screen production requirements.
Warping Machine
The Warping Machine is designed to wind fiberglass yarn onto a warp shaft with precise tension and arrangement. This ensures the warp yarn is ready for the weaving process. The 260-type model, for instance, has a machine size of 4.2m x 1.75m x 1.25m, consumes 15 kW of power, and weighs 2 tons. It features a magnetic powder brake (63 kg), photoelectric protection, and infrared stop mechanisms, offering high stability, automation, and a winding speed of 800–1200 meters per hour.
Weaving Machine
The Weaving Machine transforms warp and weft yarns into a flat, square mesh structure. The 260-type model measures 4.2m x 1.8m x 1.45m, operates at 1.5 kW, and weighs 1.8 tons. It includes a 45 kg magnetic powder clutch and Tiger King electric control, enabling electronic warp sending and winding. The machine achieves a weaving speed of 135–165 cycles per minute, ensuring high production efficiency and consistent mesh quality.
Coating Machine
The Coating Machine is responsible for shaping the finished mesh under high temperature, bonding the warp and weft yarns for enhanced strength and aesthetics. This machine is 320 meters long, 32 meters wide, and 4.5 meters high, with a power consumption of 220 kW. It uses four ovens for magnetic powder winding, producing 2000–2200 meters of mesh per hour. The high-temperature process ensures a flat, durable surface.
Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine monitors the length and density of the mesh, ensuring compliance with specifications. It has a 2-meter width, 2.2 kW power, and an external size of 3100x920x1550 mm. With a gross weight of 500 kg, it can support up to eight weaving machines, guaranteeing consistent quality across large-scale production runs.
Technical Specifications Table
| Machine Type | Dimensions | Power | Weight | Speed | Key Features |
|---|---|---|---|---|---|
| PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/day | Two heating rounds, four grinding tools |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800–1200 m/h | Magnetic powder brake, photoelectric protection |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135–165 cycles/min | 45 kg magnetic powder clutch, electronic control |
| Coating Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000–2200 m/h | Four ovens, high-temperature shaping |
| Mesh Quality Inspection Machine | 3100x920x1550 mm | 2.2 kW | 500 kg | N/A | Length/density monitoring, 8-machine capacity |
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the manufacturing of window screens, insect barriers, and industrial mesh. Its ability to produce square, flat, and durable meshes makes it ideal for residential, commercial, and agricultural applications. According to the National Institute of Standards and Technology (NIST), precision in manufacturing processes is critical for ensuring product reliability and performance. The machine’s automated systems and advanced controls align with NIST’s emphasis on standardized production techniques.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, this company specializes in producing high-quality mesh machinery for the textile and construction industries. With years of experience, the factory has established itself as a trusted supplier of fiberglass mesh production equipment. Their commitment to innovation and quality is reflected in the design of the Fiberglass Mosquito Net Machine, which combines advanced technology with user-friendly operation.
Advantages of the Fiberglass Mosquito Net Machine
- High Efficiency: The machine’s automated processes and high-speed operations significantly reduce production time.
- Durability: PVC coating and high-temperature shaping enhance the mesh’s strength and longevity.
- Customization: The production line can be adjusted to meet specific mesh sizes (e.g., 14x17, 16x18, 20x20).
- Quality Control: The inspection machine ensures consistent product standards, minimizing defects.
Conclusion
The Fiberglass Mosquito Net Machine is a testament to Anping Hongke Wire Mesh Machinery Factory’s expertise in manufacturing advanced mesh production systems. By integrating cutting-edge technology and precision engineering, this machine meets the demands of modern industries while adhering to global standards. For more information, visit the company’s official website.
References
National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov/.
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