The Fiberglass Mosquito Net Machine represents a cutting-edge solution for producing high-quality fiberglass mesh used in window screens, insect barriers, and industrial applications. This comprehensive system integrates multiple specialized machines, including the PVC Coating Machine, Warping Machine, Weaving Machine, and Mesh Quality Inspection Machine. Developed by Anping Hongke Wire Mesh Machinery Factory, this production line ensures precision, efficiency, and durability in manufacturing fiberglass mesh products.
Product Overview
The Fiberglass Mosquito Net Machine is a complete production line designed to transform raw fiberglass yarn into durable, aesthetically pleasing mesh. This system is particularly suited for manufacturing mosquito net making machines and industrial fiberglass mesh machines. The process involves coating, warping, weaving, and quality inspection, ensuring the final product meets stringent quality standards.
Key Components of the Production Line
- PVC Coating Machine: Applies a PVC resin coating to fiberglass yarn to enhance tensile strength, flexibility, and surface finish.
- Warping Machine: Ensures uniform tension and arrangement of warp yarns for weaving.
- Weaving Machine: Produces flat mesh with square patterns and high production efficiency.
- Shaping Machine: Uses high-temperature shaping to bond warp and weft yarns, improving strength and flatness.
- Mesh Quality Inspection Machine: Monitors mesh dimensions, density, and quality in real-time.
Technical Specifications
The Fiberglass Mosquito Net Machine is engineered for industrial-scale production. Below is a detailed breakdown of the technical parameters for each component:
PVC Coating Machine
| Specification | Details |
|---|---|
| Machine Dimensions | 26 meters (L) × 2 meters (H) × 1.8 meters (W) |
| Power | 18 kW |
| 24-Hour Output | 800 kg (28-30 threads) |
Warping Machine (260 Type)
| Specification | Details |
|---|---|
| Machine Dimensions | 4.2 meters (L) × 1.75 meters (W) × 1.25 meters (H) |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
| Main Advantages | High stability, automation, simple operation, uniform tension, high output |
Weaving Machine (260 Type)
| Specification | Details |
|---|---|
| Machine Dimensions | 4.2 meters (L) × 1.8 meters (W) × 1.45 meters (H) |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 cycles/minute |
Shaping Machine
| Specification | Details |
|---|---|
| Machine Dimensions | 320 meters (L) × 32 meters (W) × 4.5 meters (H) |
| Power | 220 kW |
| Production Rate | 2000-2200 meters/hour |
Mesh Quality Inspection Machine
| Specification | Details |
|---|---|
| Machine Dimensions | 3100 mm (L) × 920 mm (W) × 1550 mm (H) |
| Power | 2.2 kW |
| Weight | 500 kg |
| Capacity | Supports 8 weaving machines |
Key Features and Advantages
The Fiberglass Mosquito Net Machine offers several advantages that make it a preferred choice for industrial manufacturers:
- Enhanced Durability: The PVC coating process significantly improves the tensile and flexural strength of fiberglass yarn.
- High Efficiency: With a 24-hour output of 800 kg and a production rate of 2000-2200 meters/hour, the system ensures rapid turnaround.
- Uniform Tension: The warping machine maintains consistent tension, ensuring even weaving and reducing defects.
- Automation: Advanced control systems, such as the Hongke system, streamline operations and reduce manual intervention.
- Quality Assurance: The inspection machine monitors mesh density and dimensions, ensuring compliance with industry standards.
Applications and Industry Use Cases
This production line is versatile, catering to multiple industries:
- Residential and Commercial Windows: Produces fiberglass window screens with high visibility and insect resistance.
- Industrial Mesh: Manufactures fiberglass mesh machines for applications in agriculture, construction, and filtration systems.
- Customization: Supports specifications such as 14×17, 16×18, and 20×20 mesh sizes, meeting diverse client needs.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, this company specializes in designing and manufacturing industrial spinning and weaving machines. With a focus on innovation and quality, the factory has established itself as a leader in the production of mosquito net making machines and related equipment. Their commitment to precision engineering ensures that their products meet global standards.
Industry Standards and Compliance
While specific NIST standards for fiberglass mosquito net machines may not be directly applicable, the National Institute of Standards and Technology (NIST) plays a critical role in establishing metrological standards that underpin industrial manufacturing. NIST's work in areas such as material testing and measurement accuracy ensures that products like the Fiberglass Mosquito Net Machine adhere to rigorous quality benchmarks. As noted by NIST, "Precise measurements are essential for ensuring the reliability and performance of industrial equipment" (NIST, 2023).
Conclusion
The Fiberglass Mosquito Net Machine is a robust, efficient, and versatile solution for producing high-quality mesh. With its advanced technical specifications, automation capabilities, and adherence to industry standards, this production line is ideal for manufacturers seeking to optimize their operations. By leveraging the expertise of Anping Hongke Wire Mesh Machinery Factory, businesses can ensure consistent quality and scalability in their fiberglass mesh production.
References
Pervious
