At Anping Hongke Wire Mesh Machinery Factory, we specialize in providing cutting-edge machinery for the production of high-quality fiberglass mosquito nets. Our Fiberglass Mosquito Net Machine is designed to streamline the manufacturing process, ensuring precision, efficiency, and durability in every product. This article delves into the functionalities, technical specifications, applications, and the company’s commitment to innovation in the textile and mesh production industry.
Product Overview
The Fiberglass Mosquito Net Machine is a comprehensive production line that includes several specialized machines: the PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. Each component plays a critical role in transforming raw fiberglass yarn into robust, aesthetically pleasing window screens. The system is engineered to meet the stringent demands of the manufacturing sector, offering high output, uniform quality, and operational efficiency.
Technical Specifications and Features
PVC Coating Machine
The PVC Coating Machine is a pivotal component of the production line. It coats the surface of glass fiber yarn with PVC resin to enhance its tensile strength, flexural strength, and surface finish. This machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power consumption of 18 kW. It can produce up to 800 kilograms of coated yarn per day, accommodating 28-30 threads. The machine also includes four grinding tools and a two-step heating process to ensure the yarn meets the required production standards.
Warping Machine
The Warping Machine is designed to evenly wind glass fiber yarn onto a warp shaft according to specific tension and arrangement requirements. This ensures a consistent supply of warp yarn for the weaving machine. The 260-type model, for instance, measures 4.2m x 1.75m x 1.25m, consumes 15 kW of power, and weighs 2 tons (excluding the yarn rack). It offers a winding speed of 800-1200 meters per hour, with features like a 63 kg magnetic powder brake, photoelectric protection, and an infrared stop system. Key advantages include high stability, automation, and uniform warp tension.
| Machine Size | L4.2mW1.75MH1.25 m |
|---|---|
| Power | 15 KW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters per hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
Weaving Machine
The Weaving Machine is responsible for interlacing warp and weft yarns to create invisible window screens. The 260-type model features a 45 kg magnetic powder clutch and a Tiger King electric control system, allowing for electronic warp sending and winding. Its dimensions are 4.2m x 1.8m x 1.45m, with a power consumption of 1.5 kW and a weight of 1.8 tons. The machine operates at a speed of 135-165 times per minute, producing a flat mesh surface with clear texture and square mesh patterns.
| Machine Size | L4.2mW1.8MH1.45 m |
|---|---|
| Power | 1.5 KW |
| Weight | 1.8 tons |
| Speed | 135-165 times per minute |
Shaping Machine
The Shaping Machine is used to bond the warp and weft yarns under high temperature, enhancing the mesh’s strength, aesthetics, and flatness. The main model is electrically heated, with dimensions of 32 meters in length, 32 meters in width, and 4.5 meters in height. It features four ovens for magnetic powder winding and a production rate of 2000-2200 meters per hour. This machine ensures the final product meets the highest quality standards.
Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine is equipped with monitoring systems to check the length and density of the mesh. It has an electric power of 2.2 kW, an external size of 3100x920x1550 mm, and a gross weight of 500 kg. This machine can support up to 8 weaving machines, ensuring consistent quality across production batches.
Applications and Industry Use Cases
The Fiberglass Mosquito Net Machine is widely used in the production of window screens, insect barriers, and industrial mesh. Its applications span residential, commercial, and industrial sectors. For example, the PVC Coating Machine is ideal for enhancing the durability of fiberglass yarn, making it suitable for outdoor use. The Warping Machine ensures precise tension control, critical for maintaining the integrity of the mesh. Additionally, the Weaving Machine produces high-efficiency, aesthetically pleasing screens that meet modern design standards.
According to the National Institute of Standards and Technology (NIST), the integration of advanced machinery in manufacturing processes significantly improves product consistency and reduces waste. The Fiberglass Mosquito Net Machine aligns with these principles, offering a reliable solution for producers seeking to optimize their operations.
Reference: National Institute of Standards and Technology (NIST)
Company Background
Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of textile and mesh production equipment, headquartered in Anping County, China. With years of experience in the industry, the company has established itself as a trusted supplier of high-quality machinery for fiberglass mesh and mosquito net production. Their commitment to innovation and customer satisfaction is reflected in the design and performance of their Fiberglass Mosquito Net Machine.
The company’s product line includes a wide range of machines tailored to meet the specific needs of manufacturers. From the PVC Coating Machine to the Mesh Quality Inspection Machine, each component is engineered for precision and efficiency. Anping Hongke Wire Mesh Machinery Factory also offers technical support and after-sales services, ensuring that customers can maximize the benefits of their investment.
Conclusion
The Fiberglass Mosquito Net Machine represents a significant advancement in the production of durable, high-quality window screens. With its comprehensive suite of machines, including the PVC Coating Machine, Warping Machine, and Weaving Machine, this system ensures efficiency, precision, and consistency in manufacturing. By leveraging the expertise of Anping Hongke Wire Mesh Machinery Factory, producers can achieve superior results while meeting the evolving demands of the market.
For more information about the Fiberglass Mosquito Net Machine and other products, visit Anping Hongke Wire Mesh Machinery Factory’s official website. Discover how their innovative solutions can elevate your production capabilities and ensure long-term success in the competitive textile industry.
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