Introduction to Anping Hongke Wire Mesh Machinery Factory
Founded in Anping County, Anping Hongke Wire Mesh Machinery Factory, a leading manufacturer in the wire mesh and textile machinery industry, has established itself as a key player in producing high-quality fiberglass mosquito net machines. With a focus on innovation and precision, the company specializes in manufacturing a comprehensive production line that includes fiberglass yarn coating machines, warping machines, weaving machines, shaping machines, and quality inspection equipment. These machines are designed to meet the stringent requirements of modern manufacturing, ensuring durability, efficiency, and aesthetic appeal in fiberglass window screens.
The factory's commitment to excellence is reflected in its state-of-the-art technology and adherence to international standards. By integrating advanced automation and precision engineering, Anping Hongke has become a trusted partner for manufacturers seeking reliable solutions to produce high-performance mosquito nets. Their products are widely used in residential, commercial, and industrial applications, offering a seamless blend of functionality and quality.
Understanding the Fiberglass Mosquito Net Production Line
The fiberglass mosquito net machine is a critical component of the production line, designed to transform raw fiberglass yarn into durable, aesthetically pleasing window screens. This process involves several stages, each requiring specialized machinery to ensure optimal results. The production line typically includes the following key machines:
- PVC Coating Machine: Enhances the tensile and flexural strength of fiberglass yarn.
- Warping Machine: Ensures uniform winding of yarn for precise weaving.
- Weaving Machine: Creates the mesh structure with high production efficiency.
- Shaping Machine: Uses heat to bond and strengthen the mesh.
- Quality Inspection Machine: Ensures the final product meets quality standards.
Each of these machines plays a vital role in the production process, contributing to the overall quality and efficiency of the final product. The integration of these machines into a cohesive production line allows manufacturers to streamline operations, reduce waste, and maintain consistent product quality.
Technical Specifications and Features of Key Machines
PVC Coating Machine
The PVC coating machine is designed to enhance the surface properties of fiberglass yarn. By applying a PVC resin coating, this machine significantly improves the tensile strength, flexural strength, and surface finish of the yarn. The process involves passing the yarn through four grinding tools and subjecting it to two heating cycles to ensure uniform coating. The machine has a length of 26 meters, a height of 2 meters, and a width of 1.8 meters, with a power consumption of 18 kilowatts. It can produce up to 800 kilograms of coated yarn per day, with a thread count ranging from 28 to 30 threads.
| Specification | Details |
|---|---|
| Machine Size | 26m (L) x 2m (H) x 1.8m (W) |
| Power | 18 kW |
| Daily Output | 800 kg (28-30 threads) |
Warping Machine
The warping machine is essential for preparing the warp yarn for weaving. It ensures that the yarn is uniformly wound onto the warp shaft according to specific tension and arrangement requirements. The 260-type warping machine, for example, has a size of 4.2 meters in length, 1.75 meters in width, and 1.25 meters in height. It operates at 15 kW and has a winding speed of 800-1200 meters per hour. Key features include a 63 kg magnetic powder brake, photoelectric protection, infrared stop, and the Hongke control system, which ensures high stability and automation.
| Specification | Details |
|---|---|
| Machine Size | 4.2m (L) x 1.75m (W) x 1.25m (H) |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 m/h |
Weaving Machine
The weaving machine is responsible for creating the mesh structure of the mosquito net. The 260-type weaving machine has a size of 4.2 meters in length, 1.8 meters in width, and 1.45 meters in height. It operates at 1.5 kW and has a weaving speed of 135-165 cycles per minute. The machine features a 45 kg magnetic powder clutch and Tiger King electric control system, allowing for electronic warp sending and winding. This ensures a flat mesh surface with clear texture, square mesh, and high production efficiency.
| Specification | Details |
|---|---|
| Machine Size | 4.2m (L) x 1.8m (W) x 1.45m (H) |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 cycles/min |
Shaping Machine
The shaping machine is used to bond the warp and weft yarns together through high-temperature shaping. This process enhances the strength, aesthetics, and durability of the mesh. The main model of this machine is electric heating, with a length of 320 meters, a width of 32 meters, and a height of 4.5 meters. It has a power consumption of 220 kilowatts and uses four ovens for magnetic powder winding, achieving a production rate of 2000-2200 meters per hour.
| Specification | Details |
|---|---|
| Machine Size | 320m (L) x 32m (W) x 4.5m (H) |
| Power | 220 kW |
| Production Rate | 2000-2200 m/h |
Quality Inspection Machine
The quality inspection machine ensures that the final product meets the required standards. It can monitor the length and density of the mesh, with a width of 2 meters. The machine has an electric power of 2.2 kW, an external size of 3100x920x1550 mm, and a gross weight of 500 kg. It can supply up to 8 sets of weaving machines, ensuring consistent quality across production batches.
| Specification | Details |
|---|---|
| Width | 2m |
| Power | 2.2 kW |
| External Size | 3100x920x1550 mm |
| Weight | 500 kg |
Applications and Industry Impact
The fiberglass mosquito net machine is widely used in various industries, including residential, commercial, and industrial sectors. In residential applications, these machines produce high-quality window screens that provide effective protection against insects while maintaining airflow and visibility. In commercial settings, such as hotels, offices, and shopping centers, the machines ensure durable and aesthetically pleasing mosquito nets that enhance the overall environment.
Industrial applications include the production of mosquito nets for agricultural greenhouses, where they protect crops from pests while allowing sunlight to penetrate. The machines' ability to produce consistent, high-quality mesh makes them ideal for large-scale manufacturing operations. Additionally, the integration of advanced automation and precision engineering ensures that the production process is efficient, reducing labor costs and minimizing waste.
The impact of these machines on the industry is significant. By streamlining the production process, manufacturers can achieve higher output rates and maintain consistent product quality. This not only meets the growing demand for mosquito nets but also enhances the competitiveness of manufacturers in the global market.
Company Background and Commitment to Quality
Anping Hongke Wire Mesh Machinery Factory has built a reputation for excellence in the wire mesh and textile machinery industry. With a focus on innovation and customer satisfaction, the company has consistently delivered high-quality products that meet the evolving needs of the market. Their commitment to quality is evident in the meticulous design and engineering of their machines, which are built to last and perform under demanding conditions.
The company's expertise in fiberglass mosquito net production is supported by a team of experienced engineers and technicians who continuously strive to improve their products. By investing in research and development, Anping Hongke ensures that their machines incorporate the latest technological advancements, providing manufacturers with reliable and efficient solutions.
Moreover, the company's dedication to customer service is reflected in their comprehensive support, including technical assistance, maintenance, and training. This holistic approach ensures that customers can maximize the performance and longevity of their machinery, ultimately contributing to their success in the market.
Conclusion: The Future of Mosquito Net Production
The fiberglass mosquito net machine represents a significant advancement in the production of window screens. With its advanced technology, precision engineering, and comprehensive production line, Anping Hongke Wire Mesh Machinery Factory offers manufacturers a reliable solution to meet the growing demand for high-quality mosquito nets. The integration of automated systems and high-efficiency processes ensures that the production process is both cost-effective and environmentally friendly.
As the industry continues to evolve, the role of such machines will become even more critical. By staying at the forefront of technological innovation, Anping Hongke is well-positioned to lead the way in the future of mosquito net production. Their commitment to quality, customer satisfaction, and continuous improvement ensures that their products will remain a preferred choice for manufacturers worldwide.
References
[1] National Institute of Standards and Technology (NIST). "Advancing Manufacturing Through Innovation." https://www.nist.gov. Accessed July 2025.
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