Discover the cutting-edge Fiberglass Mosquito Net Machine systems designed to enhance production efficiency in the manufacturing of durable window screens and mosquito nets. This article explores the technical specifications, applications, and advantages of the key components of this production line, including the Fiberglass Yarn PVC Coating Machine, Warping Machine, Weaving Machine, Coating Machine, and Mesh Quality Inspection Machine. The information is provided by Anping Hongke Wire Mesh Machinery Factory, a leading manufacturer in the industry.
Understanding the Fiberglass Mosquito Net Production Line
The Fiberglass Mosquito Net Machine is a complete production line that integrates multiple specialized machines to manufacture high-quality window screens and mosquito nets. This system ensures precision, durability, and efficiency in the production process. The key machines involved are:
- Fiberglass Yarn PVC Coating Machine
- Warping Machine
- Weaving Machine
- Coating Machine
- Mesh Quality Inspection Machine
1. Fiberglass Yarn PVC Coating Machine
The Fiberglass Yarn PVC Coating Machine is designed to enhance the mechanical properties of glass fiber yarn. By coating the yarn with PVC resin, this machine significantly increases its tensile and flexural strength while improving surface gloss and roundness. This process ensures the yarn meets the stringent requirements of glass fiber window screens.
The machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power consumption of 18 kW. It can produce up to 800 kilograms of coated yarn per day, accommodating 28-30 threads. The coating process involves passing the yarn through four grinding tools and heating it twice to achieve optimal results.
For more details about this machine, visit the product page.
2. Warping Machine
The Warping Machine is essential for preparing the warp yarn for weaving. It ensures uniform winding of the glass fiber yarn on the warp shaft according to specific tension and arrangement requirements. This machine guarantees even tension and neatness during the weaving process, which is critical for producing high-quality mesh.
The 260 Type warping machine has the following specifications:
| Machine Size | L4.2m W1.75m H1.25m |
|---|---|
| Power | 15 KW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters per hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
The Warping Machine is a cornerstone of the production line, ensuring precision and efficiency.
3. Weaving Machine
The Weaving Machine is responsible for interlacing the warp and weft yarns to create the mesh structure of the window screen. The 260 Type model is equipped with advanced technology, producing a flat mesh surface with clear texture, square mesh, and high production efficiency.
Technical parameters of the 260 Type weaving machine include:
| Machine Size | L4.2m W1.8m H1.45m |
|---|---|
| Power | 1.5 KW |
| Weight | 1.8 tons |
| Speed | 135-165 times per minute |
The Weaving Machine ensures the production of durable and aesthetically pleasing mosquito nets.
4. Coating Machine
The Coating Machine is used to shape the finished window screen through high-temperature treatment, bonding the warp and weft yarns to enhance strength, aesthetics, durability, and mesh flatness. The main model features electric heating, with a length of 320 meters, width of 32 meters, and height of 4.5 meters. It consumes 220 kW of power and includes four ovens for magnetic powder winding, achieving a production rate of 2000-2200 meters per hour.
This machine plays a critical role in ensuring the final product meets high standards of quality and performance.
5. Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine is designed to monitor the length and density of the mesh. It features a 2-meter width, 2.2 kW electric power, and an external size of 3100x920x1550 mm. With a gross weight of 500 kg, it can supply eight sets of weaving machines. This equipment ensures that the final product meets quality control standards.
Product Specifications Table
| Machine Type | Key Specifications |
|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m, 18 kW, 800 kg/day |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m, 15 kW, 2 tons |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m, 1.5 kW, 1.8 tons |
| Coating Machine | 320m x 32m x 4.5m, 220 kW, 2000-2200 m/h |
| Mesh Quality Inspection Machine | 3100x920x1550 mm, 2.2 kW, 500 kg |
Applications and Industries
The Fiberglass Mosquito Net Machine is widely used in the production of window screens, mosquito nets, and industrial mesh. Its applications span residential, commercial, and industrial sectors, where durability and precision are critical. The machines are particularly suited for manufacturers requiring high-volume production of high-quality mesh products.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer specializing in the production of fiberglass mesh machines and related equipment. With a focus on innovation and quality, the company provides comprehensive solutions for the manufacturing of mosquito nets and window screens. Their expertise in industrial machinery ensures that their products meet the highest standards of performance and reliability.
For more information about the company, visit the Anping Hongke Wire Mesh Machinery Factory website.
Conclusion
The Fiberglass Mosquito Net Machine represents a significant advancement in the production of durable and high-quality mesh products. By integrating advanced machinery such as the Fiberglass Yarn PVC Coating Machine, Warping Machine, Weaving Machine, Coating Machine, and Mesh Quality Inspection Machine, manufacturers can achieve exceptional efficiency and precision. These systems are designed to meet the demands of modern industrial applications, ensuring that the final products meet rigorous quality standards.
For further details on the products and services offered by Anping Hongke Wire Mesh Machinery Factory, visit their official website.
References
As per the National Institute of Standards and Technology (NIST), the importance of precision and quality in manufacturing processes is critical for ensuring product reliability and performance. The standards and research provided by NIST contribute to the advancement of industrial technologies, including those used in the production of mesh and textile machinery.
Source: https://www.nist.gov/
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