Introduction to Anping Hongke Wire Mesh Machinery Factory
Founded in 2008, Anping Hongke Wire Mesh Machinery Factory (安平县宏科丝网机械有限公司) has established itself as a leading manufacturer of industrial machinery for producing fiberglass mosquito nets. Specializing in the development and production of advanced equipment, the company offers a complete production line for fiberglass window screens, including fiberglass yarn coating machines, warping machines, weaving machines, and quality inspection systems. Their commitment to innovation and precision has made them a trusted name in the textile and construction industries.
Understanding the Fiberglass Mosquito Net Production Line
The fiberglass mosquito net machine is a sophisticated system designed to transform raw fiberglass yarn into durable, high-performance window screens. This production line integrates multiple specialized machines, each playing a critical role in ensuring the final product meets stringent quality standards. Key components include:
- Fiberglass Yarn PVC Coating Machine: Enhances tensile and flexural strength of the yarn.
- Warping Machine: Ensures uniform tension and arrangement of warp yarns for weaving.
- Weaving Machine: Produces flat, square mesh structures with high efficiency.
- Coating Machine: Applies heat treatment to bond yarns and improve aesthetics.
- Mesh Quality Inspection Machine: Monitors dimensions and density for consistency.
Key Features of the Fiberglass Yarn PVC Coating Machine
The fiberglass yarn coating machine is a cornerstone of the production line. This 26-meter-long, 2-meter-high, and 1.8-meter-wide machine operates at 18 kW and delivers a 24-hour output of 800 kg (28–30 threads). Its core function is to coat glass fiber yarn with PVC resin, significantly improving its tensile strength, surface gloss, and durability. The process involves passing the yarn through four grinding tools and subjecting it to two rounds of heating to meet the rigorous demands of fiberglass window yarn production.
Warping Machine: Precision in Yarn Preparation
The warping machine ensures the uniform winding of glass fiber yarn onto a warp shaft, maintaining consistent tension and arrangement. This machine is available in models such as the 260, 280, and 320 types, each tailored to specific production needs. For instance, the 260 Type warping machine has a size of 4.2m x 1.75m x 1.25m, weighs 2 tons (excluding the yarn rack), and operates at 15 kW. Its advanced features include a 63 kg magnetic powder brake, photoelectric protection, and an infrared stop system, ensuring high stability and automation.
| Technical Parameters | Specifications |
|---|---|
| Machine Size | L4.2m * W1.75M * H1.25 m |
| Power | 15 KW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800–1200 meters per hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
Weaving Machine: High-Efficiency Mesh Production
The 260 Type weaving machine is designed to produce flat, square mesh window screens with exceptional efficiency. Equipped with a 45 kg magnetic powder clutch and Tiger King electric control system, it can achieve a weaving speed of 135–165 times per minute. This machine is ideal for creating mosquito net weaving with precise texture and durability. The electronic warp sending and winding option further enhances its flexibility, catering to diverse production requirements.
| Technical Parameters | Specifications |
|---|---|
| Machine Size | L4.2m * W1.8M * H1.45 m |
| Power | 1.5 KW |
| Weight | 1.8 tons |
| Speed | 135–165 times per minute |
Coating Machine: Enhancing Durability and Aesthetics
The coating machine plays a vital role in finalizing the mesh structure by applying high-temperature shaping. This process bonds the warp and weft yarns, enhancing the mesh's strength, flatness, and visual appeal. The electric heating model, 320 meters long and 32 meters wide, operates at 220 kW and features four ovens for magnetic powder winding. With a production rate of 2000–2200 meters per hour, it ensures high-volume output while maintaining quality standards.
Mesh Quality Inspection Machine: Ensuring Consistency
The mesh quality inspection machine is equipped with advanced monitoring systems to check the length and density of the mesh. With an external size of 3100 x 920 x 1550 mm and a gross weight of 500 kg, it can support up to eight weaving machines. This device ensures that every batch of mesh meets the required specifications, reducing defects and waste.
Applications and Industry Impact
The fiberglass mosquito net machine is widely used in the production of window screens, insect barriers, and industrial mesh. Its applications extend to construction, agriculture, and automotive sectors, where durability and resistance to environmental factors are critical. For example, fiberglass mesh is preferred in high-temperature environments due to its thermal stability, as highlighted in NIST (National Institute of Standards and Technology) guidelines on material performance under extreme conditions.
According to NIST, "Fiberglass materials are engineered to withstand harsh environments, making them ideal for applications where traditional materials may degrade over time. Their high tensile strength and chemical resistance align with industry standards for long-term reliability" (NIST, 2023). Anping Hongke's machines are designed to meet these benchmarks, ensuring that their products comply with global quality standards.
Technical Specifications: A Detailed Overview
| Machine Type | Dimensions | Power | Weight | Speed/Output |
|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/24h (28–30 threads) |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800–1200 m/h |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135–165 cycles/min |
| Coating Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000–2200 m/h |
| Mesh Quality Inspection Machine | 3100 x 920 x 1550 mm | 2.2 kW | 500 kg | Supports 8 weaving machines |
Why Choose Anping Hongke Wire Mesh Machinery Factory?
Anping Hongke's machines are engineered for efficiency, durability, and user-friendly operation. Their industrial weaving machine and mosquito net making machine are designed to minimize downtime while maximizing output. The integration of advanced technologies, such as magnetic powder brakes and infrared stop systems, ensures precision and safety in high-volume production environments.
For businesses seeking to enhance their manufacturing capabilities, Anping Hongke's solutions offer a competitive edge. Their product line is tailored to meet the evolving demands of the market, ensuring that customers stay ahead in a dynamic industry.
Conclusion
The fiberglass mosquito net machine represents a convergence of innovation and reliability in industrial machinery. From the initial coating of fiberglass yarn to the final quality inspection, each step of the production process is optimized for efficiency and precision. As highlighted by NIST's standards for material performance, fiberglass-based products are indispensable in modern applications. Anping Hongke's commitment to excellence positions them as a trusted partner for manufacturers worldwide.
References
National Institute of Standards and Technology (NIST). "Fiberglass Material Standards and Testing Protocols." Retrieved from https://www.nist.gov.
For more information about Anping Hongke Wire Mesh Machinery Factory and their fiberglass mosquito net machines, visit https://www.aphkmachinery.com.
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