Anping Hongke Wire Mesh Machinery Factory, a leading manufacturer in the field of industrial mesh production, offers a complete production line for fiberglass mosquito nets. This article delves into the technical specifications, applications, and advantages of their advanced machinery, including the fiberglass yarn coating machine, warping machine, weaving machine, shaping machine, and mesh quality inspection machine. These systems are designed to meet the rigorous demands of modern manufacturing, ensuring precision, efficiency, and durability in the production of high-quality fiberglass mesh.
About Anping Hongke Wire Mesh Machinery Factory
Anping Hongke Wire Mesh Machinery Factory (安平县宏科丝网机械有限公司) has established itself as a trusted name in the industrial machinery sector. Specializing in the production of fiberglass mesh and related equipment, the company combines cutting-edge technology with decades of manufacturing expertise to deliver solutions that meet global standards. Their product line is tailored for industries requiring high-strength, corrosion-resistant mesh, such as construction, agriculture, and home furnishings. For more information, visit their official product page or explore their company website.
Key Components of the Fiberglass Mosquito Net Production Line
1. Fiberglass Yarn PVC Coating Machine
The fiberglass yarn PVC coating machine is a critical component in the production process. This machine applies a PVC resin coating to glass fiber yarn, enhancing its tensile strength, flexural strength, and surface finish. The coating process involves passing the yarn through four grinding tools and heating it twice to ensure uniformity and durability. The machine measures 26 meters in length, 2 meters in height, and 1.8 meters in width, with a power consumption of 18 kilowatts. It can produce up to 800 kilograms of coated yarn per day, accommodating 28-30 threads. This machine is essential for meeting the stringent requirements of fiberglass window yarn production.
2. Warping Machine
The warping machine ensures the even distribution of glass fiber yarn onto the warp shaft, preparing it for the weaving process. It is available in models such as the 260, 280, and 320 types, each designed for specific production needs. The 260 model, for instance, has a machine size of 4.2 meters in length, 1.75 meters in width, and 1.25 meters in height. It features a 63-kilogram magnetic powder brake, photoelectric protection, and an infrared stop mechanism. With a power rating of 15 kilowatts and a winding speed of 800-1200 meters per hour, this machine guarantees high stability, automation, and uniform warp tension. The main advantages include high output, simple operation, and excellent performance in industrial settings.
3. Weaving Machine
The weaving machine is responsible for transforming the warp and weft yarns into a seamless mesh structure. The 260 model, a popular choice, is equipped with a 45-kilogram magnetic powder clutch and a Tiger King electric control system. It supports electronic warp sending and winding, offering flexibility for different production requirements. The machine has a size of 4.2 meters in length, 1.8 meters in width, and 1.45 meters in height. With a power consumption of 1.5 kilowatts and a weaving speed of 135-165 times per minute, it ensures high production efficiency and precise mesh formation. The upgraded technology of this machine results in a flat mesh surface, clear texture, and square mesh patterns, meeting the demands of modern applications.
4. Shaping Machine
The shaping machine plays a vital role in finalizing the mesh structure by subjecting the finished window screen to high-temperature treatment. This process bonds the warp and weft yarns together, enhancing the mesh's strength, aesthetics, and flatness. The main model features electric heating with a length of 320 meters, a width of 32 meters, and a height of 4.5 meters. It operates with a power consumption of 220 kilowatts and utilizes four ovens for magnetic powder winding. The production rate of this machine ranges from 2000 to 2200 meters per hour, ensuring high throughput and consistent quality. This machine is indispensable for achieving the desired mechanical and visual properties of the final product.
5. Mesh Quality Inspection Machine
The mesh quality inspection machine ensures that the produced mesh meets the required specifications. It allows for real-time monitoring of mesh length and density, with a width of 2 meters. The machine is powered by a 2.2-kilowatt electric motor and has an external size of 3100 x 920 x 1550 mm. It weighs 500 kilograms and can support up to eight weaving machines simultaneously. This inspection system is crucial for maintaining quality control, ensuring that the final product adheres to industry standards and customer expectations.
Technical Specifications Table
| Machine Type | Size | Power | Weight | Speed | Key Features |
|---|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/day | PVC coating, 28-30 threads |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/h | Magnetic powder brake, photoelectric protection |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min | Electronic warp control, square mesh |
| Shaping Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/h | Electric heating, four ovens |
| Mesh Quality Inspection Machine | 3100x920x1550 mm | 2.2 kW | 500 kg | N/A | Real-time monitoring, 8-machine capacity |
Applications and Industry Relevance
The fiberglass mosquito net production line is widely used in various industries, including construction, agriculture, and home furnishings. The high-strength, corrosion-resistant mesh produced by these machines is ideal for window screens, mosquito nets, and protective barriers. The fiberglass yarn coating machine ensures that the mesh maintains its integrity under harsh environmental conditions, while the warping and weaving machines guarantee precise and consistent patterns. The shaping machine enhances the mesh's durability, and the quality inspection machine ensures compliance with industry standards.
According to the National Institute of Standards and Technology (NIST), "Precision and consistency in industrial manufacturing are critical for ensuring product reliability and safety. Advanced machinery, such as those used in fiberglass mesh production, must adhere to rigorous standards to meet the demands of modern applications." This aligns with the design principles of Anping Hongke's equipment, which prioritize accuracy and efficiency.
Advantages of Anping Hongke's Fiberglass Mosquito Net Machines
- High Efficiency: The machines are designed for high-speed production, reducing downtime and increasing output.
- Automation: Advanced control systems, such as the Hongke control system, streamline operations and minimize manual intervention.
- Durability: The use of high-quality materials and precision engineering ensures long-lasting performance.
- Customization: The machines can be tailored to meet specific production requirements, offering flexibility for different applications.
- Quality Assurance: The mesh quality inspection machine ensures that every product meets the highest standards.
Conclusion
Anping Hongke Wire Mesh Machinery Factory's fiberglass mosquito net production line represents a significant advancement in industrial manufacturing. By integrating cutting-edge technology with robust engineering, the company provides solutions that meet the evolving needs of the market. Whether it's the fiberglass yarn coating machine enhancing material properties or the shaping machine ensuring structural integrity, each component plays a vital role in delivering high-quality, durable mesh products. For more details, visit the product page or explore the company website.
References
NIST (National Institute of Standards and Technology): https://www.nist.gov/
As stated by NIST, "Precision and consistency in industrial manufacturing are critical for ensuring product reliability and safety. Advanced machinery, such as those used in fiberglass mesh production, must adhere to rigorous standards to meet the demands of modern applications."
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