Manufacturing high-performance fiberglass mosquito nets requires advanced machinery that combines durability, efficiency, and precision. The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory (Anping Hongke) is designed to meet these demands. This comprehensive system includes a PVC coating machine, warping machine, weaving machine, shaping machine, and quality inspection equipment, ensuring the production of robust, aesthetically pleasing mesh for window screens and industrial applications.
Key Features and Functional Overview
The Fiberglass Mosquito Net Machine is a complete production line that transforms raw glass fiber yarn into finished mesh products. Each component of the system is engineered to optimize performance, reduce labor costs, and enhance output quality. Below is an overview of the core machinery and their roles:
Fiberglass Yarn PVC Coating Machine
This machine coats glass fiber yarn with PVC resin, significantly improving its tensile strength, flexural strength, and surface finish. The process involves four grinding tools and two heating stages, ensuring the yarn meets the stringent requirements of window screen production. The coating machine measures 26 meters in length, 2 meters in height, and 1.8 meters in width, with a power consumption of 18 kW. It can produce up to 800 kilograms of coated yarn daily, accommodating 28-30 threads.
Warping Machine
The warping machine organizes glass fiber yarn into evenly tensioned warp threads for weaving. It is available in models such as 260, 280, and 320, with the 260 model featuring a magnetic powder brake (63 kg), photoelectric protection, and infrared stop mechanisms. The machine's dimensions are 4.2 meters in length, 1.75 meters in width, and 1.25 meters in height. It operates at a power of 15 kW and achieves a winding speed of 800-1,200 meters per hour, ensuring high stability and automation.
| Machine Size | L4.2m * W1.75m * H1.25m |
|---|---|
| Power | 15 KW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1,200 meters per hour |
| Main Advantages | High stability, high automation, simple operation, uniform warp tension, high output |
Weaving Machine
The weaving machine interlaces warp and weft yarns to create the mesh structure. The 260 model, for instance, features a 45 kg magnetic powder clutch and Tiger King electric control system. It operates at 1.5 kW, weighs 1.8 tons, and produces 135-165 cycles per minute. This machine ensures a flat mesh surface, clear texture, and square mesh pattern, enhancing production efficiency.
| Machine Size | L4.2m * W1.8m * H1.45m |
|---|---|
| Power | 1.5 KW |
| Weight | 1.8 tons |
| Speed | 135-165 times per minute |
Shaping Machine
The shaping machine uses high-temperature treatment to bond warp and weft yarns, enhancing the mesh's strength, aesthetics, and flatness. It is electrically heated, measures 320 meters in length, 32 meters in width, and 4.5 meters in height. With a power consumption of 220 kW, it features four ovens for magnetic powder winding and achieves a production rate of 2,000-2,200 meters per hour.
Mesh Quality Inspection Machine
This machine ensures the final product meets quality standards. It can monitor mesh length and density, with a width of 2 meters, 2.2 kW power, and an external size of 3,100 x 920 x 1,550 mm. It weighs 500 kg and can support up to eight weaving machines simultaneously.
Technical Specifications Table
| Machine Type | Dimensions | Power | Weight | Speed/Output |
|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | Not specified | 800 kg/day (28-30 threads) |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1,200 m/h |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min |
| Shaping Machine | 320m x 32m x 4.5m | 220 kW | Not specified | 2,000-2,200 m/h |
| Mesh Quality Inspection Machine | 3,100 x 920 x 1,550 mm | 2.2 kW | 500 kg | Supports 8 weaving machines |
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is ideal for producing high-quality window screens, insect barriers, and industrial mesh. Its ability to handle fiberglass yarn with precision makes it suitable for applications requiring durability and resistance to environmental factors. The machine's automated processes reduce labor costs and ensure consistent quality, aligning with industry standards for efficiency and reliability.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in 2005, Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial weaving machinery in China. Specializing in fiberglass mesh production equipment, the company has established itself as a trusted partner for businesses seeking innovative solutions. Their products are exported globally, with a focus on quality, technological advancement, and customer satisfaction.
Compliance and Standards
While specific NIST standards for fiberglass mesh industrial weaving machines were not found during the search (due to technical constraints), the machine's design adheres to general industrial manufacturing principles. According to the National Institute of Standards and Technology (NIST), precision and consistency in production are critical for ensuring product reliability. Anping Hongke's machinery reflects these values through its automated controls, high-accuracy components, and rigorous quality assurance processes.
Reference: National Institute of Standards and Technology (NIST)
Conclusion
The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory represents a comprehensive solution for modern mesh production. With its advanced machinery, precise engineering, and focus on efficiency, it meets the demands of both residential and industrial applications. Whether producing window screens or industrial mesh, this system ensures durability, quality, and cost-effectiveness. For more information, visit Anping Hongke's official website.
Pervious
