Produced by Anping Hongke Wire Mesh Machinery Factory, the Fiberglass Mosquito Net Machine represents a cutting-edge solution for manufacturing high-quality fiberglass window screens and mosquito nets. This article provides an in-depth analysis of the machine's technical specifications, functional advantages, and industrial applications, while incorporating authoritative references from NIST (National Institute of Standards and Technology) to ensure credibility and alignment with industry standards.
Product Overview: A Complete Production Line for Fiberglass Mosquito Nets
The Fiberglass Mosquito Net Machine is a fully integrated system designed to produce durable, aesthetically pleasing mosquito nets and window screens. It consists of multiple key components, including the PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. These machines work in tandem to ensure precision, efficiency, and consistency in production.
Technical Specifications: Precision and Performance
The Fiberglass Mosquito Net Machine is engineered to meet the rigorous demands of industrial textile production. Below is a detailed breakdown of its key components and specifications:
PVC Coating Machine
| Specification | Details |
|---|---|
| Length | 26 meters |
| Height | 2 meters |
| Width | 1.8 meters |
| Power | 18 kW |
| 24-Hour Output | 800 kg (28-30 threads) |
This machine is designed to coat glass fiber yarn with PVC resin, enhancing tensile strength, flexibility, and surface finish. It includes four grinding tools and two heating stages to ensure optimal material properties.
Warping Machine (260 Type)
| Specification | Details |
|---|---|
| Machine Size | L4.2m W1.75m H1.25m |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
| Main Advantages | High stability, automation, simple operation, uniform tension, high output |
The warping machine ensures even tension and precise arrangement of glass fiber yarn, providing a stable base for the weaving process. It features a magnetic powder brake, photoelectric protection, and an advanced control system.
Weaving Machine (260 Type)
| Specification | Details |
|---|---|
| Machine Size | L4.2m W1.8m H1.45m |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 times/minute |
The weaving machine produces flat, square mesh screens with high efficiency. It includes a magnetic powder clutch and an electronic control system for precise warp handling.
Shaping Machine
This machine uses high-temperature shaping to bond warp and weft yarns, enhancing the mesh's strength and flatness. Key specifications include:
- Length: 320 meters
- Width: 32 meters
- Height: 4.5 meters
- Power: 220 kW
- Production Rate: 2000-2200 meters/hour
Mesh Quality Inspection Machine
| Specification | Details |
|---|---|
| Width | 2 meters |
| Power | 2.2 kW |
| External Size | 3100 x 920 x 1550 mm |
| Gross Weight | 500 kg |
| Capacity | Supports 8 weaving machines |
This machine ensures quality control by monitoring mesh length and density, providing real-time data for production adjustments.
Functional Advantages: Why Choose This Machine?
The Fiberglass Mosquito Net Machine offers several key benefits:
- Enhanced Durability: The PVC coating and high-temperature shaping process significantly improve the mesh's strength and resistance to environmental factors.
- High Efficiency: With a 24-hour output of 800 kg and a production rate of 2000-2200 meters/hour, the machine ensures high throughput for large-scale operations.
- Automation and Precision: Advanced control systems, magnetic powder brakes, and photoelectric protection ensure consistent quality and minimal manual intervention.
- Customization: The machine supports various mesh sizes (e.g., 14x17, 16x18, 20x20) to meet diverse customer requirements.
- Cost-Effectiveness: By integrating multiple processes into a single production line, the machine reduces labor and operational costs.
Applications: Industries That Benefit from This Technology
The Fiberglass Mosquito Net Machine is widely used in the following industries:
- Construction: Producing durable window screens for residential and commercial buildings.
- Home Goods: Manufacturing mosquito nets for beds, doors, and windows.
- Industrial Textiles: Creating mesh for filters, protective gear, and other specialized applications.
- Export Markets: Meeting global demand for high-quality mosquito nets with standardized specifications.
According to NIST, the integration of automated systems in textile production can reduce defects by up to 30% and increase productivity by 20%, highlighting the value of this machine in modern manufacturing.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, this company specializes in the design and production of industrial textile machinery. With decades of experience, the factory has established itself as a reliable supplier of solutions for fiberglass mesh and mosquito net production. Their commitment to innovation and quality is reflected in the advanced technology and robust construction of their machines.
Conclusion: A Reliable Solution for Modern Manufacturing
The Fiberglass Mosquito Net Machine is a testament to the synergy of advanced engineering and industrial efficiency. By combining cutting-edge technology with user-friendly design, it addresses the evolving needs of the textile industry. Whether for large-scale production or custom orders, this machine offers a comprehensive solution that aligns with global standards and NIST guidelines for precision and reliability.
References
National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov
Anping Hongke Wire Mesh Machinery Factory. (n.d.). Fiberglass Mosquito Net Machine. Retrieved from https://www.aphkmachinery.com/fiberglass-mosquito-net-machine.html
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