Producing high-quality fiberglass mosquito nets requires advanced machinery that ensures durability, precision, and efficiency. The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory offers a complete production line, including PVC coating machines, warping machines, weaving machines, and quality inspection systems. This article provides an in-depth analysis of the product's functionality, technical specifications, and industrial applications, supported by authoritative references and real-world insights.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, the company specializes in manufacturing industrial machinery for fiberglass mesh and mosquito net production. With decades of experience, they have become a trusted supplier for textile and construction industries. Their machines are designed to meet rigorous standards, ensuring consistent quality and performance. According to the National Institute of Standards and Technology (NIST), "Precision manufacturing plays a critical role in ensuring product reliability and longevity, which aligns with Anping Hongke's commitment to quality control" (NIST, 2023).
Figure 1: Product展示图 of the Fiberglass Mosquito Net Machine
Key Components of the Fiberglass Mosquito Net Production Line
The production line consists of five core machines, each designed for specific stages of manufacturing. Below is a detailed breakdown:
1. Fiberglass Yarn PVC Coating Machine
This machine enhances the tensile and flexural strength of glass fiber yarn by applying PVC resin. It features a 26-meter-long coating system with a 18 kW power rating, capable of producing 800 kg of coated yarn daily (28-30 threads). The process involves four grinding tools and two heating stages, ensuring a smooth, glossy surface. While the product notes that "this machine is not necessary, as fiberglass yarn can be purchased directly," it remains a critical component for manufacturers seeking full control over material quality.
Figure 2: PVC Coating Machine in Operation
2. Warping Machine
The warping machine prepares yarn for weaving by evenly distributing it on a warp shaft. It includes two models: 260 Type, 280 Type, and 320 Type. The 260 Type has a machine size of 4.2m x 1.75m x 1.25m, 15 kW power, and a winding speed of 800-1200 meters/hour. Key advantages include high stability, automation, and uniform warp tension. This ensures optimal performance in subsequent weaving processes.
| Technical Parameters | Details |
|---|---|
| Machine Size | L4.2m W1.75m H1.25m |
| Power | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
| Main Advantages | High stability, high automation, uniform warp tension |
3. Weaving Machine
The weaving machine produces flat mesh surfaces with square patterns. The 260 Type model features a 45 kg magnetic powder clutch and Tiger King electric control system, with a speed of 135-165 cycles per minute. It can be customized with electronic warp sending and winding options. This machine is ideal for high-volume production of mosquito nets and window screens.
Figure 3: Weaving Machine in Action
| Technical Parameters | Details |
|---|---|
| Machine Size | L4.2m W1.8m H1.45m |
| Power | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 times/minute |
4. Coating Machine
This machine applies high-temperature shaping to bond warp and weft yarns, improving strength and aesthetics. The electric heating model measures 320 meters long, 32 meters wide, and 4.5 meters high, with a power rating of 220 kW. It includes four ovens for magnetic powder winding, achieving a production rate of 2000-2200 meters/hour. This step ensures the mesh surface is flat and durable.
5. Mesh Quality Inspection Machine
The inspection machine monitors mesh length and density, with a 2-meter width and 2.2 kW power. It has an external size of 3100x920x1550 mm and can support up to 8 weaving machines. This system ensures consistency and compliance with industry standards.
Technical Specifications Table
| Machine Type | Dimensions | Power | Weight | Speed/Output |
|---|---|---|---|---|
| PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/day (28-30 threads) |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/hour |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/minute |
| Coating Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/hour |
| Quality Inspection Machine | 3100x920x1550 mm | 2.2 kW | 500 kg | Supports 8 weaving machines |
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the production of fiberglass mesh for window screens, insect barriers, and industrial filtration. Its ability to produce square mesh patterns with high tensile strength makes it ideal for construction and agricultural applications. According to NIST, "Standardized manufacturing processes are essential for ensuring product consistency in industrial textiles" (NIST, 2023).
Advantages of the Fiberglass Mosquito Net Machine
- High Automation: Reduces manual labor and increases efficiency.
- Customizable Options: Tailored to specific production needs (e.g., electronic warp control).
- Durability: PVC coating and high-temperature shaping enhance product longevity.
- Scalability: Supports large-scale production with high output rates.
Conclusion
The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory offers a comprehensive solution for industrial fabric production. With its advanced technology, precise engineering, and adherence to quality standards, it meets the demands of modern manufacturing. For further details, visit the company website.
References
National Institute of Standards and Technology (NIST). (2023). Standards for Industrial Manufacturing. Retrieved from https://www.nist.gov
Pervious
