As the demand for durable and aesthetically pleasing window screens continues to grow, the Fiberglass Mosquito Net Machine emerges as a critical solution for manufacturers seeking efficiency and quality. This comprehensive system, developed by Anping Hongke Wire Mesh Machinery Factory, integrates advanced technologies to produce high-performance fiberglass mesh products. From coating processes to quality inspection, each component of the production line is engineered to meet rigorous industrial standards.
Product Overview: A Complete Production Line for Fiberglass Mesh
The Fiberglass Mosquito Net Machine is a multi-functional production system designed to streamline the manufacturing of fiberglass window screens. This line includes key components such as the PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. Each unit is optimized to ensure precision, durability, and high output, making it ideal for large-scale industrial applications.
According to the National Institute of Standards and Technology (NIST), "Standardized manufacturing processes are essential for ensuring product consistency and performance in industrial applications." The Fiberglass Mosquito Net Machine exemplifies this principle by incorporating automated controls and precise mechanical systems to maintain quality throughout the production cycle.
Key Features and Technical Specifications
The system's design prioritizes efficiency, reliability, and user-friendliness. Below is a detailed breakdown of its core components and specifications:
1. Fiberglass Yarn PVC Coating Machine
This machine is designed to enhance the mechanical properties of glass fiber yarn by applying a PVC resin coating. The process involves four grinding tools and two heating stages to ensure even surface treatment. Key specifications include:
| Parameter | Details |
|---|---|
| Machine Dimensions | 26 meters (length) × 2 meters (height) × 1.8 meters (width) |
| Power Consumption | 18 kW |
| 24-Hour Output | 800 kg (28-30 threads) |
The coating process not only increases tensile and flexural strength but also improves surface gloss and roundness, ensuring the yarn meets the production requirements for window screens.
2. Warping Machine (260 Type)
The 260 Type Warping Machine is designed to prepare warp yarns for weaving. It features a magnetic powder brake (63 kg), photoelectric protection, and infrared stop mechanisms. Key specifications include:
| Parameter | Details |
|---|---|
| Machine Dimensions | 4.2 m (length) × 1.75 m (width) × 1.25 m (height) |
| Power Consumption | 15 kW |
| Weight | 2 tons (excluding yarn rack) |
| Winding Speed | 800-1200 meters/hour |
The machine ensures uniform tension and arrangement of warp yarns, which is critical for the weaving process. Its high automation and stability make it a preferred choice for manufacturers.
3. Weaving Machine (260 Type)
The 260 Type Weaving Machine produces flat mesh window screens with square patterns. It features a magnetic powder clutch (45 kg) and an upgraded control system for precise operation. Key specifications include:
| Parameter | Details |
|---|---|
| Machine Dimensions | 4.2 m (length) × 1.8 m (width) × 1.45 m (height) |
| Power Consumption | 1.5 kW |
| Weight | 1.8 tons |
| Speed | 135-165 times/minute |
The machine's high production efficiency and ability to create clear, square mesh patterns make it ideal for manufacturing high-quality window screens.
4. Shaping Machine
The shaping machine uses high-temperature processing to bond warp and weft yarns, enhancing the mesh's strength, aesthetics, and flatness. Key specifications include:
| Parameter | Details |
|---|---|
| Machine Dimensions | 320 m (length) × 32 m (width) × 4.5 m (height) |
| Power Consumption | 220 kW |
| Number of Ovens | 4 (for magnetic powder winding) |
| Production Rate | 2000-2200 meters/hour |
This machine ensures the final product meets stringent quality standards, making it suitable for both industrial and residential applications.
5. Mesh Quality Inspection Machine
The inspection machine monitors mesh length and density, ensuring consistency and quality. Key specifications include:
| Parameter | Details |
|---|---|
| Width | 2 meters |
| Power Consumption | 2.2 kW |
| External Dimensions | 3100 × 920 × 1550 mm |
| Weight | 500 kg |
| Capacity | Supports 8 weaving machines |
This system ensures that every batch of mesh meets the required standards, reducing waste and improving overall production efficiency.
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the production of window screens, insect barriers, and industrial mesh products. Its ability to handle multiple yarn types and produce consistent results makes it a versatile solution for manufacturers. According to NIST, "Standardized production processes are essential for ensuring product consistency and performance in industrial applications." This machine exemplifies that principle by integrating automated controls and precise mechanical systems.
Industries that benefit from this technology include construction, agriculture, and HVAC (Heating, Ventilation, and Air Conditioning). The machine's high output and durability make it ideal for large-scale operations, while its user-friendly design reduces the need for specialized training.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in 2005, Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial weaving and coating machines. The company specializes in producing high-quality fiberglass mesh production lines, catering to both domestic and international markets. With a focus on innovation and customer satisfaction, Anping Hongke has established itself as a trusted name in the industry.
The company's commitment to quality is reflected in its advanced manufacturing techniques and rigorous testing protocols. Their products are used in various sectors, including construction, agriculture, and automotive, demonstrating their versatility and reliability.
For more information about Anping Hongke's products and services, visit their official website.
Conclusion: A Reliable Solution for Modern Manufacturing
The Fiberglass Mosquito Net Machine represents a significant advancement in industrial weaving technology. Its combination of precision engineering, automation, and user-friendly design makes it an ideal choice for manufacturers seeking to enhance productivity and product quality. Whether producing window screens, insect barriers, or industrial mesh, this system offers a comprehensive solution that meets the demands of modern industry.
As NIST emphasizes, standardized and efficient production processes are vital for maintaining product quality and consistency. The Fiberglass Mosquito Net Machine aligns with these principles, providing a reliable and scalable solution for manufacturers worldwide.
Product Images
References
National Institute of Standards and Technology (NIST)
For further information on industrial standards and measurement technologies, visit the NIST website.
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