At Anping Hongke Wire Mesh Machinery Factory, we specialize in providing cutting-edge machinery for the production of high-quality fiberglass mosquito nets. Our Fiberglass Mosquito Net Machine is designed to meet the evolving demands of the textile industry, offering precision, efficiency, and durability. This comprehensive guide explores the features, technical specifications, and applications of our advanced machinery, ensuring you understand how it can transform your production process.
Overview of the Fiberglass Mosquito Net Machine
The Fiberglass Mosquito Net Machine is a state-of-the-art production line that integrates multiple specialized machines to create durable and aesthetically pleasing window screens. This system includes a PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. Each component is engineered to work seamlessly, ensuring optimal performance and product quality.
Our machinery is ideal for manufacturers seeking to produce fiberglass window screens with enhanced tensile strength, flexibility, and resistance to environmental factors. By leveraging advanced technology, we help businesses meet industry standards and exceed customer expectations.
Key Features and Advantages
1. Fiberglass Yarn PVC Coating Machine
The Fiberglass Yarn PVC Coating Machine is designed to enhance the mechanical properties of glass fiber yarn. By applying a PVC resin coating, this machine improves the tensile strength, flexural strength, and surface finish of the yarn, ensuring it meets the rigorous demands of window screen production. The machine features:
- Two-stage heating process for uniform coating
- 4 grinding tools for precise surface treatment
- Single-spindle winding system for easy operation
- 26-meter length, 2-meter height, and 1.8-meter width
- 18 kW power consumption and 800 kg/hour output capacity
This machine ensures that the coated yarn is smooth, glossy, and ready for the next stage of production. Its compact design and energy efficiency make it a cost-effective solution for manufacturers.
2. Warping Machine
The Warping Machine plays a critical role in preparing the warp yarn for weaving. It ensures uniform tension and arrangement of the yarn on the warp shaft, which is essential for producing high-quality window screens. Key features include:
- Available in 260, 280, and 320 models
- 63 kg magnetic powder brake for precise tension control
- Photoelectric protection and infrared stop mechanisms
- Advanced Hongke control system for automation
The 260 Type Warping Machine, for example, has a size of 4.2m x 1.75m x 1.25m, 15 kW power, and a winding speed of 800-1200 meters per hour. Its high stability and user-friendly interface make it a preferred choice for manufacturers.
3. Weaving Machine
The Weaving Machine is equipped with upgraded technology to produce flat mesh surfaces with clear textures and square patterns. This machine is ideal for creating invisible window screens that blend seamlessly with architectural designs. Key specifications include:
- 45 kg magnetic powder clutch for smooth operation
- Electronic warp sending and winding options
- 1.5 kW power consumption and 135-165 cycles per minute
The 260 Type Weaving Machine measures 4.2m x 1.8m x 1.45m and weighs 1.8 tons. Its high production efficiency and durability ensure consistent output, making it a reliable asset for any manufacturing facility.
4. Shaping Machine
The Shaping Machine is used to bond the warp and weft yarns through high-temperature treatment, enhancing the strength, aesthetics, and flatness of the mesh. Key features include:
- Electric heating system for precise temperature control
- 320-meter length, 32-meter width, and 4.5-meter height
- 220 kW power consumption and 2000-2200 meters per hour production rate
This machine ensures that the finished product is both functional and visually appealing, meeting the demands of modern construction and design.
5. Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine is designed to monitor the length and density of the mesh, ensuring compliance with quality standards. It includes:
- 2.2 kW electric motor for efficient operation
- 3100x920x1550 mm external dimensions
- 500 kg gross weight and capacity to support 8 weaving machines
This machine provides real-time monitoring, allowing manufacturers to maintain consistent quality and minimize defects.
Product Specifications Table
| Machine Type | Size (L x W x H) | Power | Weight | Speed | Key Features |
|---|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/hour | 2-stage heating, 4 grinding tools |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/h | 63 kg magnetic brake, Hongke control |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 cycles/min | 45 kg magnetic clutch, electronic control |
| Shaping Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/h | Electric heating, 4 ovens |
| Mesh Quality Inspection Machine | 3100x920x1550 mm | 2.2 kW | 500 kg | N/A | Real-time monitoring, 8 machine capacity |
Applications and Industry Impact
The Fiberglass Mosquito Net Machine is widely used in the production of window screens for residential, commercial, and industrial applications. Its ability to create durable, lightweight, and aesthetically pleasing mesh makes it a preferred choice for architects, builders, and manufacturers. Key applications include:
- Residential window screens that resist tearing and UV degradation
- Commercial building facades with enhanced ventilation and pest control
- Industrial settings requiring high-strength mesh for safety and durability
According to NIST standards, the use of advanced machinery in textile production ensures consistency and quality, aligning with global manufacturing benchmarks. Our machines are designed to meet these rigorous standards, providing manufacturers with reliable solutions.
About Anping Hongke Wire Mesh Machinery Factory
Founded in Anping County, Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial weaving and coating machinery. With over a decade of experience, we have established a reputation for innovation, quality, and customer satisfaction. Our commitment to excellence is reflected in our state-of-the-art facilities and continuous investment in research and development.
We serve clients across the globe, providing tailored solutions for fiberglass mesh production. Our team of experts ensures that each machine is optimized for performance, efficiency, and ease of use. By partnering with us, manufacturers can enhance their productivity and stay ahead in a competitive market.
Conclusion
The Fiberglass Mosquito Net Machine from Anping Hongke Wire Mesh Machinery Factory is a comprehensive solution for producing high-quality window screens. With its advanced technology, precise engineering, and user-friendly design, this machinery ensures that manufacturers can meet the highest standards of quality and efficiency. Whether you are a small-scale producer or a large industrial facility, our machines offer the flexibility and reliability needed to succeed in today's market.
Visit Anping Hongke Wire Mesh Machinery Factory to explore our full range of products and discover how we can elevate your production process. Contact us today to learn more about our solutions and how we can help you achieve your business goals.
References
NIST (National Institute of Standards and Technology). "Advancing Technology Through Measurement Science." Retrieved from https://www.nist.gov.
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