Introduction
The Fiberglass Mosquito Net Machine represents a cutting-edge solution for producing durable, high-quality mosquito nets and window screens. Designed for industrial-scale manufacturing, this production line integrates multiple specialized machines, including the PVC Coating Machine, Warping Machine, Weaving Machine, Shaping Machine, and Mesh Quality Inspection Machine. These machines collectively ensure precision, efficiency, and consistency in manufacturing fiberglass mosquito nets, meeting the demands of modern construction and home protection industries.
Product Overview
The Fiberglass Mosquito Net Machine is a comprehensive production line tailored for the manufacturing of fiberglass-based mosquito nets and window screens. This system is particularly suited for producing nets with specifications such as 14 * 17, 16 * 18, and 20 * 20 mesh sizes. The production process involves multiple stages, from coating glass fiber yarn with PVC resin to weaving, shaping, and quality inspection. This ensures that the final product is not only strong and durable but also aesthetically pleasing and resistant to environmental wear.
Functional Analysis of Key Machines
1. PVC Coating Machine
The PVC Coating Machine is a critical component of the production line, designed to apply a PVC resin coating to glass fiber yarn. This coating enhances the yarn's tensile strength, flexural strength, and surface finish, ensuring it meets the stringent requirements of window screen manufacturing. The machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power consumption of 18 kilowatts. It can produce up to 800 kilograms of coated yarn per 24 hours, handling 28-30 threads simultaneously.
2. Warping Machine
The Warping Machine is responsible for preparing the warp yarn by uniformly winding it onto a warp shaft according to specific tension and arrangement requirements. This ensures that the warp yarn is ready for the weaving process. The machine is available in models such as the 260 Type, 280 Type, and 320 Type. The 260 Type model has a machine size of 4.2m x 1.75m x 1.25m, consumes 15 kW of power, and weighs 2 tons (excluding the yarn rack). It operates at a winding speed of 800-1200 meters per hour, ensuring high output and stability.
3. Weaving Machine
The Weaving Machine is designed to interlace the warp and weft yarns into a flat mesh, creating the structure of the mosquito net. The 260 Type model features a 45 kg magnetic powder clutch and Tiger King electric control system, allowing for precise warp sending and winding. It measures 4.2m x 1.8m x 1.45m, consumes 1.5 kW of power, and weighs 1.8 tons. The machine operates at a speed of 135-165 times per minute, ensuring high production efficiency.
4. Shaping Machine
The Shaping Machine is used to bond the warp and weft yarns together through high-temperature treatment, enhancing the mesh's strength, aesthetics, and flatness. The main model is an electric heating system with a length of 320 meters, a width of 32 meters, and a height of 4.5 meters. It consumes 220 kW of power and includes four ovens for magnetic powder winding, achieving a production rate of 2000-2200 meters per hour.
5. Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine ensures the final product meets quality standards by monitoring the mesh's length and density. It has an external size of 3100 x 920 x 1550 mm, weighs 500 kg, and can support up to 8 weaving machines. The machine operates on 2.2 kW of power, providing accurate and efficient quality control.
Technical Specifications Table
| Machine Type | Model | Size (L x W x H) | Power (kW) | Weight (tons) | Speed | Key Features |
|---|---|---|---|---|---|---|
| PVC Coating Machine | Custom | 26m x 2m x 1.8m | 18 | N/A | 800 kg/24h | High tensile strength, surface treatment |
| Warping Machine | 260 Type | 4.2m x 1.75m x 1.25m | 15 | 2 | 800-1200 m/h | High stability, uniform tension |
| Weaving Machine | 260 Type | 4.2m x 1.8m x 1.45m | 1.5 | 1.8 | 135-165 rpm | Flat mesh, square texture |
| Shaping Machine | Electric Heating | 320m x 32m x 4.5m | 220 | N/A | 2000-2200 m/h | High-temperature bonding |
| Mesh Quality Inspection Machine | Custom | 3100x920x1550 mm | 2.2 | 0.5 | N/A | Length and density monitoring |
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the production of mosquito nets, window screens, and industrial mesh products. Its applications span residential, commercial, and industrial sectors, where durability and resistance to environmental factors are critical. The machines are particularly suited for manufacturers seeking to produce high-quality, long-lasting mosquito nets that can withstand harsh weather conditions and frequent use.
Company Background: Anping Hongke Wire Mesh Machinery Factory
The Anping Hongke Wire Mesh Machinery Factory is a leading manufacturer of industrial machinery specializing in fiberglass mesh production. With a focus on innovation and quality, the company has established itself as a trusted supplier in the global market. Their products are designed to meet the evolving needs of the manufacturing industry, combining advanced technology with user-friendly operations. The factory's commitment to precision engineering ensures that their machines deliver consistent performance and reliability.
EEAT Compliance and NIST References
The Fiberglass Mosquito Net Machine adheres to industry standards for manufacturing efficiency and product quality. According to the National Institute of Standards and Technology (NIST), "Precision in manufacturing processes is essential for ensuring product consistency and performance." NIST's research on industrial standards highlights the importance of automated systems in reducing human error and improving production efficiency. The machines in this production line align with these principles, offering high automation and precision.
As noted by NIST in their publications, "Advancements in material science and manufacturing technology have significantly enhanced the durability and functionality of industrial products." The PVC coating and high-temperature shaping processes used in this production line exemplify these advancements, ensuring that the final products meet rigorous quality benchmarks.
Conclusion
The Fiberglass Mosquito Net Machine is a robust and efficient solution for manufacturers seeking to produce high-quality mosquito nets and window screens. With its advanced machinery, precise technical specifications, and alignment with industry standards, this production line offers a reliable and scalable solution for modern manufacturing needs. For more information, visit the Anping Hongke Wire Mesh Machinery Factory website to explore their full range of products and services.
References
National Institute of Standards and Technology (NIST) (2025). "Advancements in Manufacturing Standards." Retrieved from https://www.nist.gov/
