The Fiberglass Mosquito Net Machine represents a cutting-edge solution for manufacturers seeking to produce high-quality window screens with precision and efficiency. This comprehensive production line includes specialized equipment such as the Fiberglass Yarn PVC Coating Machine, Warping Machine, Weaving Machine, Coating Machine, and Mesh Quality Inspection Machine. Each component is designed to enhance the durability, aesthetics, and functionality of fiberglass mesh products, catering to diverse industrial and commercial applications.
Product Overview
The Fiberglass Mosquito Net Machine is a complete production line tailored for manufacturing fiberglass window screens. This system integrates multiple stages of the production process, from yarn coating and warping to weaving, shaping, and quality inspection. By leveraging advanced technologies, the machines ensure consistent output, high efficiency, and compliance with industry standards. The system is particularly suited for manufacturers aiming to produce mosquito nets, window screens, and other mesh-based products with enhanced strength and longevity.
Key Components and Technical Specifications
Fiberglass Yarn PVC Coating Machine
The Fiberglass Yarn PVC Coating Machine is a critical component in the production line, designed to coat glass fiber yarn with PVC resin. This process enhances the yarn's tensile strength, flexural strength, and surface finish, ensuring it meets the rigorous demands of window screen manufacturing. The machine features a 26-meter length, 2-meter height, and 1.8-meter width, with a power consumption of 18 kilowatts. It can produce up to 800 kilograms of coated yarn per day, accommodating 28-30 threads. The machine also includes four grinding tools and two heating stages to optimize the coating process.
Warping Machine
The Warping Machine is responsible for uniformly winding glass fiber yarn onto a warp shaft, ensuring proper tension and arrangement for subsequent weaving. It is available in models such as the 260, 280, and 320 types. The 260 Type, for instance, has a machine size of 4.2m x 1.75m x 1.25m, a power rating of 15 kW, and a weight of 2 tons (excluding the yarn rack). Key features include a 63 kg magnetic powder brake, photoelectric protection, infrared stop, and the Hongke control system. The machine operates at a winding speed of 800-1200 meters per hour, offering high stability, automation, and ease of operation.
Weaving Machine
The Weaving Machine transforms warp and weft yarns into a flat mesh structure, producing invisible window screens with a clear texture and square mesh pattern. The 260 Type model, for example, has a machine size of 4.2m x 1.8m x 1.45m, a power consumption of 1.5 kW, and a weight of 1.8 tons. It features a 45 kg magnetic powder clutch and Tiger King electric control, with an optional electronic warp sending and winding system. The machine operates at a speed of 135-165 times per minute, ensuring high production efficiency and consistent quality.
Coating Machine
The Coating Machine is used to shape the finished window screen through high-temperature treatment, bonding the warp and weft yarns to improve strength, aesthetics, and mesh flatness. The main model is electrically heated, with dimensions of 320 meters in length, 32 meters in width, and 4.5 meters in height. It has a power consumption of 220 kW and includes four ovens for magnetic powder winding, achieving a production rate of 2000-2200 meters per hour. This machine ensures the final product meets stringent quality requirements.
Mesh Quality Inspection Machine
The Mesh Quality Inspection Machine is designed to monitor the length and density of the mesh, ensuring compliance with specifications. It has an external size of 3100 x 920 x 1550 mm, a power consumption of 2.2 kW, and a gross weight of 500 kg. The machine can support up to eight weaving machines, making it an essential tool for maintaining quality control throughout the production process.
| Machine Type | Dimensions | Power | Weight | Speed/Output |
|---|---|---|---|---|
| Fiberglass Yarn PVC Coating Machine | 26m x 2m x 1.8m | 18 kW | N/A | 800 kg/day (28-30 threads) |
| Warping Machine (260 Type) | 4.2m x 1.75m x 1.25m | 15 kW | 2 tons | 800-1200 m/h |
| Weaving Machine (260 Type) | 4.2m x 1.8m x 1.45m | 1.5 kW | 1.8 tons | 135-165 rpm |
| Coating Machine | 320m x 32m x 4.5m | 220 kW | N/A | 2000-2200 m/h |
| Mesh Quality Inspection Machine | 3100 x 920 x 1550 mm | 2.2 kW | 500 kg | Supports 8 weaving machines |
Advantages of the Fiberglass Mosquito Net Machine
The Fiberglass Mosquito Net Machine offers several advantages that make it a preferred choice for manufacturers:
- Enhanced Durability: The PVC coating process significantly improves the tensile and flexural strength of the yarn, ensuring long-lasting performance.
- High Efficiency: The machines are designed for high-speed operation, with the Coating Machine capable of producing 2000-2200 meters of mesh per hour.
- Automation and Precision: Advanced control systems, such as the Hongke and Tiger King systems, ensure consistent quality and reduce manual intervention.
- Customization: The production line can be tailored to meet specific requirements, including mesh density and dimensions (e.g., 14x17, 16x18, 20x20).
- Quality Assurance: The Mesh Quality Inspection Machine ensures that every batch meets stringent standards, minimizing defects and rework.
Applications and Industry Relevance
The Fiberglass Mosquito Net Machine is widely used in the production of window screens, mosquito nets, and industrial mesh products. Its applications span residential, commercial, and industrial sectors, where durability and aesthetics are critical. For example, the machines are ideal for manufacturing:
- Residential Window Screens: Providing effective protection against insects while maintaining airflow.
- Commercial Mesh Products: Used in HVAC systems, industrial filters, and safety barriers.
- Customized Solutions: The production line can be adapted to create specialized mesh for unique applications, such as agricultural coverings or architectural designs.
Company Background: Anping Hongke Wire Mesh Machinery Factory
Founded in Anping Hongke Wire Mesh Machinery Factory, the company has established itself as a leading manufacturer of industrial machinery for mesh production. With a focus on innovation and quality, Anping Hongke provides comprehensive solutions for fiberglass mesh and mosquito net manufacturing. The company's commitment to research and development ensures that its machines meet the evolving needs of the industry.
As highlighted by the National Institute of Standards and Technology (NIST), advancements in manufacturing technologies are critical for improving product quality and operational efficiency. Anping Hongke's Fiberglass Mosquito Net Machine exemplifies this principle by integrating precision engineering and automation to deliver reliable, high-performance solutions.
Conclusion
The Fiberglass Mosquito Net Machine is a testament to the synergy between advanced technology and industrial application. By combining specialized equipment with a focus on quality and efficiency, Anping Hongke Wire Mesh Machinery Factory offers a production line that meets the demands of modern manufacturing. Whether for residential or industrial use, this system ensures the production of durable, aesthetically pleasing mesh products that stand the test of time.
References
National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/.
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